Fuel Economy
You guys have posted some great tips. I drive from Virginia to New York every other week and sometimes every weekend. My car is a 2005 TDI Golf. Everything is stock, no aftermarket anything. I regularly get 60 - 62MPG. They key is to use a good grade fuel, as many guys have mentioned here in the thread. I use Schaffer Diesel Treat as an additive. It is a little pricey but works better than ANY competitor on the market in improving mileage - I've tried them all. I order the stuff 4 gallons at a time (everything I own is diesel). Four gallons have lasted me since I bought the car new in 05 - I have two gallons left. Currently the golf sees 4,000 miles per month and is the most fuel efficient machine on the highway - hands-down. Another key is a clean air filter. As mentioned in this thread, don't waste your time with aftermarket cold air intakes unless you are into racing. Most folks purchase a TDI for performance and economy and reliability all with a balance. The TDI is a well overbuilt engine and can be retro fitted with components that will make it burn the tires off. But expect to reduce component half-life by pushing the limits. Personally I use Shell Rotella T 5W-40 in my engine and I change it every 10K miles religiously. I do drive pretty hard, not reckless. I can drive 80 Miles per hour and still achieve 55-58MPG. The worst mileage I ever got was when the car was new. Then I got about 43-45 MPG. The second worst was carrying over 1000 pounds to NY. Then I got around 49MPG.
Again speaking of fuel, my TDI will sense bad fuel almost immediately and I notice it immediately due to lack of power. I have purchased fuel at an East Coast and at a Loves and got bad fuel. Pull onto the interstate and immediately feel a slight engine shutter upon a call for more fuel under load. Almost feels like a stopped up fuel filter. Their fuel sometimes is good and sometimes is bad. Never got water in the separator though, ever. I keep fuel additive in NY and VA because of this.
But in summary, keep the car's fluids fresh, keep clean air filters on the engine (a diesel's life-blood is air), only use high grade fuel, shift sensibly (don't short shift - but don't overspeed the engine by shifting at 4000RPM either), and use cruise control on long hauls (despite the myths on various threads, cruise control will help fuel economy as the computer can regulate throttle a lot more efficiently than the driver can). Let the engine idle rather than shutting it down for short stops (be vigilent though and don't leave the car unlocked running at the fill-up station - you can lock the door with the engine running utilizing the second key, without the immobilizer shutting you down). But maintain situational awareness and pay close attention to the car or risk it jacked, even if locked. Stopping and restarting a diesel for short stops makes no sense as they burn trivial amounts of fuel at idle. More wear is placed on the engine at startup than at any other time - let it idle if at all possible (trust me, there is no global warming and you are not contributing to it by allowing your car to idle for an extended period of time).
The TDI engine is a remarkable power-plant. I have owned many cars and trucks through the years but none as well balanced and reliable (stock) as the TDI. And it is a proven engine and technology. Who could ask for anything more. And believe me, a hybrid anything doesn't come close to the TDI in performance, reliability and mileage combined.
Remember this final thought - if your car is stock AND you see excessive black smoke on strong accelerations (soot-ball levels of smoke) - suspect that the air filter needs replacing and believe it or not, the fuel filter! KEEP both filters clean and drive the car sensibly and the filters will quickly pay for themselves in returned fuel mileage, especially on long hauls. My TDI's mileage is phenomenal... good luck on yours!!!