Tdi Bov

TurbinePower

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Joined
Dec 19, 2005
Location
Upstate SC
TDI
None
TDIMeister said:
Man, that sounds fricken dumb.
Indeed. It's possible that such a thing is stupid enough to equal the idiocy put on parade in the comments of such videos through atrocious grammar and even an even more horrific disdain for anything remotely resembling proper spelling.

I don't think I'll ever understand the fascination folks have with that stupid little air release sound. It's noisy, and nothing more.
 

TDIMeister

Phd of TDIClub Enthusiast, Moderator at Large
Joined
May 1, 1999
Location
Canada
TDI
TDI
It starts at infancy when babies are drawn to noise makers and little things that rattle. :D
 

crazyrunner33

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Jul 11, 2006
Location
NC
TDI
'10 Golf(bought back)
LOL, I bought one of those as a joke and put it in my neighbors exhaust pipe, sad this was he actually liked it:confused:.
 

grtn316

Veteran Member
Joined
Jul 9, 2007
Location
Midland, Tx
TDI
01 Beetle
I hate to "go against the grain" (as I'm with you guys when you say Diesels don't need BOVs) but I have noticed that my TDI is getting compressor surge for some reason. Coming for the turbo'd gasoline world, I know a BOV would solve this problem however, before I attempt something that everyone considers dumb (for valid reasons) maybe you guys have some ideas about the problem...

Diesels may not have a throttle plate but when you go from full throttle to no throttle and you have 20psi(ish) sitting in the pipes, it has to go somewhere fast...and on my car, I've noticed its pushing back through the turbo...which is very bad for the turbo.

Thoughts?
 

bencarr23

Veteran Member
Joined
Dec 28, 2004
Location
Waco Tx.
TDI
Golf 2013 white
I know this is considered a no no. but when i get on it and let off anywhere above 22 psi i get a loud wamp wamp from the air comming out my CAI. People at the dyno day will get a chance to hear this on the test drives.
 

grtn316

Veteran Member
Joined
Jul 9, 2007
Location
Midland, Tx
TDI
01 Beetle
bencarr23 said:
I know this is considered a no no. but when i get on it and let off anywhere above 22 psi i get a loud wamp wamp from the air comming out my CAI. People at the dyno day will get a chance to hear this on the test drives.
Same thing here. That's compressor surge. VERY bad for your seals inside the turbo. Each time this happens the life of you turbo is shortened. This can also create excess oil in your intercooler pipes (leaking past oil seals in turbo).
 

grtn316

Veteran Member
Joined
Jul 9, 2007
Location
Midland, Tx
TDI
01 Beetle
TDIMeister said:
What do you guys define as "surge"?
Surge is when you have x amount of pressure built up and no where to go but the place of least resistant...the turbo.

The air is pushed back through the compressor housings on the turbo and it will either exit out of the air filter or pop off the stock intake tube from the turbo.

Ask any turbo rebuilder and they will tell you backpresure like this is unhealthy for your turbo.

Having an excess amount of oil in your intake system is NOT normal. This is a results of compressor surge pushing on the seals and oil leaking past them.
 

TDIMeister

Phd of TDIClub Enthusiast, Moderator at Large
Joined
May 1, 1999
Location
Canada
TDI
TDI
And with no throttle plate in a Diesel, where is this pressure build-up happening?
 

bmwvw

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Joined
Sep 1, 2004
Location
sumter South Carolina
TDI
Jetta-01-silver
grtn316 said:
Surge is when you have x amount of pressure built up and no where to go but the place of least resistant...the turbo.

The air is pushed back through the compressor housings on the turbo and it will either exit out of the air filter or pop off the stock intake tube from the turbo.

Ask any turbo rebuilder and they will tell you backpresure like this is unhealthy for your turbo.

Having an excess amount of oil in your intake system is NOT normal. This is a results of compressor surge pushing on the seals and oil leaking past them.
I am no expert, but the reason for a blow off valve is to prevent waves of air going back twards the compressor wheel. This tightens the nut on the shaft and will eventually break it in a gas car with no blow off valve. Surge can happen at to low of boost pressures as well. You see this alot with small honda engines using large shaft turbos like a Holset or similar. Low rpm surge is really not that bad though. Surge in the high rpm is bad news for your turbo. Its when the compressor wheel loses traction in the air and stalls. That is why it makes a woosh woosh noise, as the wheel slows it regains traction and starts to build pressue until it overspeeds again. Atleast thats how I got it explained to me.
 

speed185187

Veteran Member
Joined
Aug 12, 2007
Location
Hartland, MI
TDI
Case 580 Super M,
Ditto, everybody has to STOP comparing our tdi's to gasers. Totally different design.
 
Last edited:

bmwvw

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Sep 1, 2004
Location
sumter South Carolina
TDI
Jetta-01-silver
speed185187 said:
Air traction???
Yeah I was putting it into laymens term. Compressors are more like the wings of an aircraft they can stall just like a wing. Look at it as traction was an example to explain it better.You got a better deff?? make sure you quote wikipedia when you cut copy paste.
 

speed185187

Veteran Member
Joined
Aug 12, 2007
Location
Hartland, MI
TDI
Case 580 Super M,
Compressor stall

From Wikipedia, the free encyclopedia

Axis-symmetric stall", is a complete breakdown in compression resulting in a violent expulsion of compressed air out the intake, due to the compressor's inability to maintain pressure. In an axis-symmetric stall, the compressor has reached the limit of its pressure rise capabilities: local airfoil stalls quickly propagate to the entire compressor. The result of this is, the loss of the compressor's capability to maintain a pressure ratio and the subsequent backflow of all the air from the high pressure section
 

bmwvw

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Joined
Sep 1, 2004
Location
sumter South Carolina
TDI
Jetta-01-silver
speed185187 said:
From Wikipedia, the free encyclopedia

Axis-symmetric stall", is a complete breakdown in compression resulting in a violent expulsion of compressed air out the intake, due to the compressor's inability to maintain pressure. In an axis-symmetric stall, the compressor has reached the limit of its pressure rise capabilities: local airfoil stalls quickly propagate to the entire compressor. The result of this is, the loss of the compressor's capability to maintain a pressure ratio and the subsequent backflow of all the air from the high pressure section
Yeah Losts of big words, but I pretty much said the same thing.
 

bmwvw

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Location
sumter South Carolina
TDI
Jetta-01-silver
Look I was just trying to describe it in a way that evryone with out a physics degree would understand. Ok? sorry if I came off the wrong way.
 

OldSchoolFresh

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Joined
Sep 20, 2005
Location
Edmonton
TDI
'98 Jetta TDI
One of my hoses from the intercooler before the intake manifold got a tear in it so when my friend wanted to see how much air was coming it he put his finger on the leak, I revved it up, he let go and it sounded like a BOV, pretty cool. But I patched it with electrical tape, until I can get another hose.:p
 

grtn316

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Joined
Jul 9, 2007
Location
Midland, Tx
TDI
01 Beetle
TDIMeister said:
And with no throttle plate in a Diesel, where is this pressure build-up happening?
I have no idea...I keep asking myself the same question. I guess you could call BS on me claiming there is compressor surge but then I'd need an explination as to why my Intake keeps popping off of the compressor side of the turbo after letting off the pedal @ WOT. If this was a gasoline engine with a throttle plate, I would know the answer...



I have noticed that the EGR has a plate. Under what conditions does this plate open and close? Could it be closing when I let off the pedal. Perhaps its sorta stuck and its only partially open causing a restriction...


I really wish I knew the answer to this problem.
 

grtn316

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Joined
Jul 9, 2007
Location
Midland, Tx
TDI
01 Beetle
speed185187 said:
From Wikipedia, the free encyclopedia

Axis-symmetric stall", is a complete breakdown in compression resulting in a violent expulsion of compressed air out the intake, due to the compressor's inability to maintain pressure. In an axis-symmetric stall, the compressor has reached the limit of its pressure rise capabilities: local airfoil stalls quickly propagate to the entire compressor. The result of this is, the loss of the compressor's capability to maintain a pressure ratio and the subsequent backflow of all the air from the high pressure section
If this was occcuring under WOT then it would be valid however, this is happing when I'm letting off of the throttle. So, "the loss of the compressor's capability to maintain a pressure ratio" occurs when I let off the pedal. Gasonline engines use a BOV to vent off this excess pressure to prevent damage to the turbo. This pressure exists due to the throttle plate closing.

In our paticular (diesel) case, there is no throttle plate so the air should continue to flow smoothly out the engine.

So the big question is, why does this exist in my car (if not all of our cars).
 

speed185187

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Location
Hartland, MI
TDI
Case 580 Super M,
Have you upgraded to T clamps for the rubber lines? They hold alot better than stock and don't change clamping force with temp changes.
 

grtn316

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Location
Midland, Tx
TDI
01 Beetle
speed185187 said:
Have you upgraded to T clamps for the rubber lines? They hold alot better than stock and don't change clamping force with temp changes.
T-Bolts with prevent the pipe from popping off but it does not fix the damage that pressure is doing to my turbo. The intake side of the turbo is NOT supposed to see boost pressure.
 
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