tbrainer said:
I too am getting the black smoke at startup. I have an 06 Jetta TDI with about 74,000 miles. I also have noticed reduced milage for the past year. It has dropped from about 40-42 to 33-35. I talked with diesel toyz in San Antonio today and he thinks it might be oil build up in the intercooler. I will see him next week probalby to have this checked. Dealer has not been much help with this at all.
Dealerships are rarely helpful, no matter how much money you give them.
You can blow out any oil that's collecting in the intercooler with several wide-open throttle (WOT) accelerations, aka an Italian tuneup... you don't need to drain it.
As for reduced fuel economy, it may be related to the black smoke you're seeing -- your engine might not be getting enough air for the amount of fuel being injected. This could be caused by a clogged intake or EGR, or a bad mass airflow (MAF) sensor, or some other sensor problem that is causing a bad air-fuel mix.
If the guys at Diesel Toyz are helpful, please report back. I remember when runonbeer or aNut recommended them, but since then no one has reported either positively or negatively about them. If they can find and solve your problem, then that would be good to know about.