Rear Fender Rust

WolfgangVW

Veteran Member
Joined
Oct 16, 2011
Location
Alberta, Canada
TDI
2003 Jetta TDI - Manual
Hey so my right rear panel by the wheel well is starting to get pretty rusty. It was small before but it is seemingly getting worse as time goes on as I haven't addressed it yet. Anyone have any suggestions on he best way to deal with this??

I don't need a pristine fix or anything, just make it look ok and stop it from getting worse.
 

zslnk

Veteran Member
Joined
Sep 4, 2006
Location
ON, CANADA
TDI
E320 CDI, 3rd gen Cummins 2500, ALH Sedan
Hey so my right rear panel by the wheel well is starting to get pretty rusty. It was small before but it is seemingly getting worse as time goes on as I haven't addressed it yet. Anyone have any suggestions on he best way to deal with this??

I don't need a pristine fix or anything, just make it look ok and stop it from getting worse.
Pull the inner fender liner and the body plugs under the liner and spray it with your rust preventative oil of choice. Repeat as you see fit. When you see rust on the body painted area (Mk4 rear wheel well rust) behind the rubber liner will be much worse.

Paint will just cover it and it will keep eating away under the paint unless you go to bare metal and prep as required.
 

WolfgangVW

Veteran Member
Joined
Oct 16, 2011
Location
Alberta, Canada
TDI
2003 Jetta TDI - Manual
Ok thanks for the replies!! I'll have to look closer, but if its beyond this repair would I have to buy a whole new fender?? Or what would the part be?
 

Powder Hound

Top Post Dawg
Joined
Oct 25, 1999
Location
Under a Bridge, Crestview, FL, USA
TDI
'00 Golf 4dr White 5sp, '02 Jettachero 5sp, Wife's '03 NB Platinum Gray auto(!)
Yes, the rear fender is part of the unibody and is not a separately installable part. Not with mere fasteners and wrenches, anyway. Somebody experienced in body repair would be better able to reply with details, but there are basically 2 ways to go.

If it is just surface rust at this point, then you can clean off the paint and rust down to bare, clean metal, apply a rust preventative of your choice (this is an entire forum of opinions and methods, sort of like the 'which oil is best' question) and paint over that. The whole idea is that existing corrosion holds water and air, and unless you clean it all off, rust will just continue under applied coatings as mentioned above.

The other method, particularly if there is any perforation, is to cut off the offending metal after procuring suitable replacement sheet metal from a junkyard, weld in the new metal, then proceed as in the first method.

Good luck, and cheers!

PH
 

JB05

Top Post Dawg
Joined
Oct 20, 2005
Location
Il.USA
TDI
Golf,2005,anthracite blue
Like PH said, the rust will have to be cut out and a new piece of sheet metal installed. I went through this with both fenders as well as the nose of the hood. Rust converters did not work at all for me.
 

WolfgangVW

Veteran Member
Joined
Oct 16, 2011
Location
Alberta, Canada
TDI
2003 Jetta TDI - Manual
^^ ok thanks for the replies. I checked it out its mostly surface rust but one spot I'm pretty sure its close to all the way through. I could try surface repairs for a quick fix but ultimately a proper fix would require cutting out. I wasn't sure if it was part of the unibody or not
 
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