head carbon

mech644

Veteran Member
Joined
Feb 7, 2007
Location
Blue Hill, Maine
TDI
'00 Golf, '14 Touareg
I drive an '00 golf, 5spd, 100k. Bought it with 50k, at 60k cleaned intake from airbox to head. Took everything apart and pressure washed carbon/oil build-up fromall parts, flushed IC until water ran clean. The cylinder head had a fair amount of carbon built up around valves. Removed as much as I dared with a stiff plastic pic with a shop vac sucking on ports all the while. Car is starting to get lazy again, loosing a RPM, so air path needs to be cleaned again.
This time EGR will not be re-installed and installing a Racor CCV filter system.
Anyone have any advice as to how to decarbon intake side of head with removing it?
I've used Seafoam on my gasoline cars with great success, introduce a pint via a vacumn port at idle, let car sit for 15 minutes, re-start and drive gently for a couple of mile, by then all carbon has been burned and blown out exhaust. Works great.
Not sure if I can do this safely on a TDI.
 

Antsrcool

Vendor
Joined
Sep 18, 2007
Location
MA Springfield
TDI
2010 Cup Edition
I dont think you can because diesels dont have vaccum ports in the intakes. Doesnt that system work by vaccum? In fact they make no vaccum at all that is why they have vaccuum pumps
 

BugBug

Veteran Member
Joined
Aug 19, 2006
Location
Minnesota
TDI
2001 Beetle TDI, 2005 New Beetle
Also, if a chunk of carbon gets stuck in a valve and keeps it open. You will bend it(the valve).
 

mech644

Veteran Member
Joined
Feb 7, 2007
Location
Blue Hill, Maine
TDI
'00 Golf, '14 Touareg
any advice on how to decarbon head without removing it?
At my job we perform turbo "washs" with detergant and then water, this is done per engine manufacturers recomendation.
these are marine diesels in yachts, process is this: after engine has reached operating temp, go to WOT until boat has reached max speed, while at WOT slowly squirt 4 oz of detergant into breather, keep reunning at WOT for 10-15 min, then slowly squirt 8oz of water into breather, turbo is now washed.
 

Antsrcool

Vendor
Joined
Sep 18, 2007
Location
MA Springfield
TDI
2010 Cup Edition
that sounds dangerous and may result in hydrolock buuuuuut what do i kno? nothing evidently. The head carbon isnt usually a big deal its the intake clogging thats the big deal
 

KROUT

persona non grata
Joined
Aug 26, 2005
Location
JAX FL
It wont hurt anything unless you just dump the water in. If you do it slow it steam cleans everthing.
 

alphaseinor

TDI Innovator, Gone but Not Forgotten
Joined
Jul 30, 2006
Location
Denton, TX
TDI
'03 Jetta TDI 780,000 miles (totaled out), 01 Audi TT 225 Quattro 230,000 Miles (runs great!), 00 Cabreetle Beetle dash, ALH & MK4 harness Swap
you're opening up a can of worms....
 

KROUT

persona non grata
Joined
Aug 26, 2005
Location
JAX FL
No not the worm lock that would be bad. lol

I dont recomend people doing this but it does work if done right. I would not do it because I dont have any issues that call for it. The down side to doing this on a very clogged head is you loosen up large carbon deposits and bend a valve.
 

mech644

Veteran Member
Joined
Feb 7, 2007
Location
Blue Hill, Maine
TDI
'00 Golf, '14 Touareg
Well great, I've got a car with intake valves and ports about %35 restricted and the only %100 safe way to clean them is R/R the head. Thanks to VW for producing a 1/2 engineered intake and CCV system. Typical car company, foist their product on buyers and then deny warranty on issues caused by their incomplete product development.

Krout- how is water going to become gaseous before reaching the intake valves? Agreeded on the steam effect, thats why the engine manaufacturer in question directs us to turbo wash engines that don't reach full boost. on those engines its a carbon buildup in the exhaust tract including drive side of turbo.
 
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