I can't ever see smoke in our PD TDIs, but, we nearly always use >50% biodiesel (current 175 gallon batch is B66), we always use additves (currently Stanadyne and FPPF Fuel Power), and...
possibly the most important thing, I full-throttle accelorate for at least a couple of shifts a day.
Each morning I have to merge from the Blue Ridge Parkway onto 220north, while going up an incline usually into small gap in heavy traffic. I accelorate from ~10mph to ~50 mph - essentially I floor it in 2nd, run it to between 3500 and 4000 rpms then floor it in 3rd to ~50mph, then shift to 5th and cruise.
The rest of the day I drive for fuel economy and my TDI rarely sees >2200rpm.
However, after I drove 1012miles on one tank of fuel in my Golf PD by setting the cruise and driving 55-60 on a road trip, I fueled up and firmly accelorated back onto the highway. Under hard acceloration and after 18 hours @ ~2000 rpm my Golf smoked like crazy - but I accelorated all the way up to 110mph, held it there for a minute or so and all was better