Turbo Rebuild

john08burke

Member
Joined
Sep 27, 2022
Location
Omaha
TDI
Jetta 2010
Got 220k on my 2010 Jetta. I've never had an issue with oil consumption, but starting around 205k I've had oil dripping out of my intercooler (near lower driver side clip). Oil now needs a quart every 3-5k.

Thinking it's time for a turbo. Looking for a rebuild kit preferably. Anyone has any suggestions? Couldn't really find much.
 

john08burke

Member
Joined
Sep 27, 2022
Location
Omaha
TDI
Jetta 2010
I use idparts and love their products. However, as the title indicates looking for a rebuild kit not a brand new turbo.
 

smelly621

Veteran Member
Joined
Nov 13, 2008
Location
Sonoma County, CA
TDI
2001 Golf, 2003 Tacoma
Unless you can find a professionally rebuilt and balanced CHRA to install in your existing turbo carcass there is not much you're going to be able to rebuild unless you're a custom turbo shop.

Price difference between a CHRA and a full stock turbo isn't worth the hassle. Just get a full new turbo.
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
Yep, Chinaboost kits are not wise... it's much like refinishing toilet paper. Just get a new genuine BW unit and be done with it. It will be set up, balanced, and work perfectly right out of the box.
 

john08burke

Member
Joined
Sep 27, 2022
Location
Omaha
TDI
Jetta 2010
Dang... I was trying to cheap out ha. I figured as much, all the kits I saw were pretty sketchy.

Just wanted some confirmation, thanks guys!
 

Steve Addy

Top Post Dawg
Joined
Aug 7, 2002
Location
Iowa
TDI
97 Mk3
New turbocharger.

What's the failure rate on these OE units installed in the PD / CR engines? It seems like they go south pretty early compared to waste gated turbos.

Is that typically the mileage they crap out at....~200k miles?

Steve
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
There is more to it than that.

The ALH and BHW use Garrett VNT turbochargers, two different ones. They rarely fail, and last a good long time. I'd say as long as any turbocharger could possibly last. ALH units can get sticky due to driving them too easy too often, but that is driver error, not the mechanicals. You drive the car normally, they'll hold up just fine. Only BHW turbos I have ever seen fail were ones that starved for oil when the balance shaft chain was allowed to fail, and the oil pump quit turning. Otherwise, they hold up just fine.

The BEW and BRM use Borg Warner VNT turbochargers, two different ones. They have a vane sensor in the actuator that sometimes can fail, and is not sold separately, but can be tuned out, it is not needed for the ECU to do its job (the BHW gets along just fine without them). The BRM turbo specifically has an issue, much more so than the BEW, where the rod stop simply wears out, and causes the VNT to over travel. The "zip tie mod" is a band-aid fix for that.

The CBEA/CJAA turbochargers, also BW units, sometimes have the vane sensor fail, but this is available as a separate repair kit, but they also suffer from the super high EGTs associated with DPF regenerations. That is the only reason they fail, and that frequency is all over the place. The CKRA engines, again a different unit on a different engine, are especially fragile, and had an extended warranty and an updated design to deal with the fragile nature of them. Not sure what specifically the problem was with those, and in theory since those are SCR engines that should not be subjected to as much DPF regen as the others.

In any event, a delete on any of the CR engines will mostly eliminate any extra stress those turbochargers would endure. I have deleted customers with over 300k miles on there CJAAs and still going along just fine on their original turbochargers.

And, unlike the older A3 cars, no giant rust holes in the bodies, either.
 
Top