WVO TDI hits 100K miles

Thermo1223

Veteran Member
Joined
Apr 23, 2004
Location
Easton, PA
TDI
'00 Jetta 5M-'04 JW A5
Boiler conversion...color me interested.

Most companies around here spike the fuel oil with some form of Bio. I would like to know what is involved to keep it fluid inside a basement with outside temps approaching 0F during the winter.
 

vwcampin

Veteran Member
Joined
Aug 25, 2006
Location
Omaha
TDI
2002 GLS TDI Auto
validius said:
Bullsh*t. As proof i give you this: http://forums.tdiclub.com/showthread.php?t=186108

You CANNOT say that the only reason any VO motor has failed is because they were doing it wrong. It doesn't work like that. If you want to believe it then go ahead but noone else does.
I completely disagree. The saga of DuluthRooster is doing it wrong. It certainly is not entirely his fault, but I will argue that his kit was mostly to blame. We have a car with quite a few performance mods, and he was using an inferior Plantdrive kit with a 4 gallon or so tank for diesel and the main tank for WVO. Most Plantdrive kits use a single 6 port valve which sends a good amount of WVO back to the diesel tank when you purge. So, here is what we have:
  • Performance mods which can lead to overfueling
  • An inferior kit sending WVO back to the diesel tank
  • A small 2 or 4 gallon diesel tank
What happens then?
  • Cold starting and driving on high percentages of WVO before the engine is up to temp, and the rest is TDIClub lore:cool:
So, in my opinion it is doing it wrong and there is most definitely a reason for the failure. Not all his fault and I think a lot of the blame falls on the kit maker, but it was definitely not a full proof set up.
 

philngrayce

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Oct 18, 2004
Location
Connecticut
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'02 Jetta, '06 Jetta, Both Gone '13 Leaf, Gone Liberty CRD, Subaru Forrester and MB300SD
Thermo1223 said:
I was under the wrong impression then. I thought we were comparing directly to ULSD.

Yes it is cheaper but it comes at it's own price. I rather look at it as a whole.

Spending $2000 to save $2000 just seems foolish in my book. Well as far as safety is concerned there is a higher probability that WVO could leave you stranded vs Bio, although the statistics on both side have insufficient data I'd imagine to support that. I consider being stranded in bumfudge packer to be a safety concern.
No doubt about it, running straight dino-diesel is the safest and most reliable way to go. If those are your main concerns, you are on the wrong forum.

I readily admit the conversions make the cars generally less reliable. On the other hand, I once had bad fuel (unwinterized diesel), but was able to drive home fine on my redundant (WVO) fuel system.

Spending $2,000 to save $2,000 is foolish. But in my case, it is more like spending $1,000 to save $5,000 or $10,000. And still saving. But even at that, if one is considering a WVO conversion just to save money, I would say not to. It has to be about much more than that to be worth it.
 

philngrayce

Veteran Member
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Location
Connecticut
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'02 Jetta, '06 Jetta, Both Gone '13 Leaf, Gone Liberty CRD, Subaru Forrester and MB300SD
Thermo1223 said:
Boiler conversion...color me interested.

Most companies around here spike the fuel oil with some form of Bio. I would like to know what is involved to keep it fluid inside a basement with outside temps approaching 0F during the winter.
Start at the Yahoo group "altfuelfurnace". But start now; it takes a few months to get it all set up just right, and December is not the time to be fiddling with the boiler.

It is a great discussion group. There are folks on there who know as much about oil burners as folks here know about TDI's.

Most basements are pretty warm, at least 50 degrees. Some folks put the tank in the boiler room, others heat the tank. If the tank is outdoors, it would surely need heat and insulation. Of course if you are making your heat with free fuel, who cares about heating a tank or a basement.

All systems heat the oil right before the nozzle. Some also heat the combustion air.
 

UFO

Veteran Member
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Jul 31, 2007
Location
A mile high
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2001 Beetle
philngrayce said:
My first conversion cost $800, maybe $100 more for miscelaneous parts. My second was about $1,000. The third was under $700. So a total of $2,600 for conversions. Being generous, $400 for the filtering and pumping setup. Total $3,000. I've saved that much in one year.

The boiler conversion was much more expensive, almost $4,000. But that is long paid for too.

Any questions?
No, except those costs are far from typical. Price a Frybrid kit, one I consider the absolute minimum necessary to assure a reasonable life for a TDI.
 

philngrayce

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Connecticut
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'02 Jetta, '06 Jetta, Both Gone '13 Leaf, Gone Liberty CRD, Subaru Forrester and MB300SD
Frybrid does make a very good kit. My Greasecar kit, and it was an early one, has been fine too.
 

T'sTDI

Veteran Member
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Feb 11, 2008
Location
Maryland
TDI
2001 Jetta
UFO said:
No, except those costs are far from typical. Price a Frybrid kit, one I consider the absolute minimum necessary to assure a reasonable life for a TDI.
I feel success with VO has very little to do with a kit and more to do with the operator and how they use the kit. Operating the kit in the correct way includes a lot of variables and unfortunately, most of the time you have to get all the variables correct. Thats where people tend to cut corners and then run into trouble. Pushing an oil change, not purging long enough, not driving enough on diesel after, general maintenance might be an after thought. The list goes on and on...

Find me a kit that gets the oil to temp, keeps it there and is reliable and thats good enough. For me, the greasecar kit w/ FPHE (which should be standard) is perfectly fine and many people have had good luck with them.
 

XXX_er

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Location
northern B.C.
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2002 golf
philngrayce said:
No doubt about it, running straight dino-diesel is the safest and most reliable way to go. If those are your main concerns, you are on the wrong forum.

That would be me ,I have no desire to drive a rolling chemistry experiment be it bioD /SVO/WVO ect but Alternative Fuel does make interesting reading from time to time

what I don't understand is why folks come on a forum titled "alternative fuels" to rag on the alternative fuel users ... I think if you want to burn channel #5 and talk about it on alternative fuels you shouldnt get hassled

anywhere else on the board ... is fair game
 

UFO

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Joined
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Location
A mile high
TDI
2001 Beetle
XXX_er said:
That would be me ,I have no desire to drive a rolling chemistry experiment be it bioD /SVO/WVO ect but Alternative Fuel does make interesting reading from time to time

what I don't understand is why folks come on a forum titled "alternative fuels" to rag on the alternative fuel users ... I think if you want to burn channel #5 and talk about it on alternative fuels you shouldnt get hassled

anywhere else on the board ... is fair game
Because no matter what we fuel our VWs with, we all care about them and hate to see them ruined. For the most part it's not "hassling", you just have to learn not to take things personally and accept that you may have more to learn. If you want or need a forum that has no criticism of your fuel choice and bashes the rest, they are out there.
 

XXX_er

Veteran Member
Joined
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Location
northern B.C.
TDI
2002 golf
They arent putting WVO in your car ,If someone buys a car they are entiled to do what they like to it so long as it doesnt harm anyone ... and talk about it in their own discussion area

I don't need to read anymore about alternative fuel to know I don't want to use it, I never have,I never will , but I support their choice to make what I consider are bad choices
 

Mr_Deezy

Veteran Member
Joined
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Location
New York
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1997 Passat 1.9 TDI
UFO said:
No, except those costs are far from typical. Price a Frybrid kit, one I consider the absolute minimum necessary to assure a reasonable life for a TDI.
My Frybrid kit cost $1930 including shipping add another $200 for my filtering system (I use almost all free componets, like my tote and 55 gallon drums). This kit comes with everything needed to convert the car including the computer.

I usually get about 2100 miles per tank of diesel so my diesel MPG is 210 MPG. I drive approximately 20,800 a year, that is a 80 mile round trip commute for work multiplied by 5 multiplied by 52. I drive on WVO for 90% of the driving time.

So may initial cost is $2130, I drive 20800 just back and forth to work (this does not include other driving which will cause my buy back time to be shorter) at 40 MPG, with an average diesel fuel cost of $2.50 (I think this is a very fair average cost). Using this data it will take 686 days to buy back my initial investment, I will use 520 gallons of fuel per year, a yearly cost of fuel of $1300, and a yearly savings of $1170.

If the price of D2 goes up, I will buy back sooner and the more I drive over the 20,800 that I am using here I will buy back sooner.

If someone making bio-diesel would mind posting the data I would like to compare thier cost/buy back to my data. With just the cost of chemicals I believe WVO is cheaper in the long run.
 

Mr_Deezy

Veteran Member
Joined
Apr 14, 2009
Location
New York
TDI
1997 Passat 1.9 TDI
For most of that calculation I was using this calculator from the Frybrid site.

http://www.frybrid.com/costcalc.htm

The buy back time is about the same, but I ran the numbers a little different here.

For my 20,800 miles per year at 40 MPG I am using 520 gallons per year 10% of that on D2. So 468 gallons on WVO at 20 cents a gallon comes to $93.6 at year for WVO and 52 gallons a year of D2 at $2.50 a gallon costs me $130 a year for a combined total of $223.60 a year. It will take me 2.0438 years to recoup my investment.

If I were to run JUST D2 at $2.50 a gallon it would cost me $1300 a year. So $1300 minus $223.60 comes to a yearly savings of $1076.40.

If you are curious about my filtering/maintenace practices please read this, http://forums.tdiclub.com/showthread.php?t=244981.

I hope this helps.
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
A few other things to consider:

Typically UOAs show an increased frequency is needed in crankcase lube when running WVO.

Your fuel economy is generally not as good (miles per gallon).

Not to beat a dead horse, but it is well known that shorter engine life can occur (now, by shorter who knows, it may be 250k miles versus 550k miles, but that is neither here nor there, just something to consider). Much of this is 'risk', I know.

Higher costs for other PM items (if I have to spend 20 minutes extra removing things to do a clutch, it gets charged out to the customer).

Your time and energy spent to collect the fuel if you do so, might be something to consider. I spend all of maybe 5 minutes a week pumping #2 diesel in my car....this includes the drive time to get there. One guy I know spends 2 hours collecting used oil from his local restaurant sources. OK for him since he only works part time.

One could liken it to growing your own food or raising your own livestock, I guess. We had chickens, but I would never consider the eggs 'free' as chickens can be a lot of work. :)
 

UFO

Veteran Member
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Location
A mile high
TDI
2001 Beetle
Mr_Deezy said:
If someone making bio-diesel would mind posting the data I would like to compare thier cost/buy back to my data. With just the cost of chemicals I believe WVO is cheaper in the long run.
I did post my data, albeit indirectly. I use 800 gallons of fuel per year that costs me about $0.75/gallon to make. In my climate I'd bet I use the same amount of diesel per year that a WVO person would. But I have far less capital costs, as implied earlier I have about $1500 in my processing setup, and I fuel 3 cars with it. That would be $2000 x 3, and at my usage and current diesel prices (not last years) it would take 8 years to break even, let alone save money with WVO. Not to mention the hassle of switching and purging, considering I drive stop and go every day. You don't want to idle a TDI on WVO, especially with a functional EGR.
 
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philngrayce

Veteran Member
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Location
Connecticut
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'02 Jetta, '06 Jetta, Both Gone '13 Leaf, Gone Liberty CRD, Subaru Forrester and MB300SD
FWIW, you will save a few cents on diesel filters. I haven't changed mine since I started running WVO; I probably never will.

But for most people, in most cases, money savings should not be the reason to consider using WVO. It can be a nice side benefit, but if you told me you were going to convert your car for that reason alone, I would probably recommend against it.

Just the same, it is kind of fun going on a long trip and knowing that you are spending next to nothing on fuel. Not much caring about fuel prices is probably more valuable than the money you are really saving.
 

BKmetz

Administrator, Member #10
Staff member
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Location
Illinois
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2015 Passat, titanium beige, 6MT
XXX_er said:
what I don't understand is why folks come on a forum titled "alternative fuels" to rag on the alternative fuel users ... I think if you want to burn channel #5 and talk about it on alternative fuels you shouldnt get hassled

anywhere else on the board ... is fair game
Because TDIClub allows discussion of all positive and negative aspects of an issue. There are no closed forums. That's the mindset the forums were founded on, and shall remain so.

:)
 

Mr_Deezy

Veteran Member
Joined
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Location
New York
TDI
1997 Passat 1.9 TDI
oilhammer said:
A few other things to consider:

Typically UOAs show an increased frequency is needed in crankcase lube when running WVO.

Your fuel economy is generally not as good (miles per gallon).

Not to beat a dead horse, but it is well known that shorter engine life can occur (now, by shorter who knows, it may be 250k miles versus 550k miles, but that is neither here nor there, just something to consider). Much of this is 'risk', I know.

Higher costs for other PM items (if I have to spend 20 minutes extra removing things to do a clutch, it gets charged out to the customer).

Your time and energy spent to collect the fuel if you do so, might be something to consider. I spend all of maybe 5 minutes a week pumping #2 diesel in my car....this includes the drive time to get there. One guy I know spends 2 hours collecting used oil from his local restaurant sources. OK for him since he only works part time.

One could liken it to growing your own food or raising your own livestock, I guess. We had chickens, but I would never consider the eggs 'free' as chickens can be a lot of work. :)
When I bought the car it had about 275K on it and the previous owner changed the oil (Rotella 15W40) (running only D2) around 3K. Being the age of the motor (original major parts) I started changing the oil at 2500 miles (still running only D2) because I change the oil on all my vehilces at 3K NO MATTER WHAT. I don't use sythetic. So I was already changing the oil at 2500 mile to begin with, but I understand where you were going with that. The best ways to keep a WVO engine healthy is to have a completely heated system, never switch over to WVO until engine is at normal operating temps, use an adaquate purge time and half what the book tells you for OCI.

As far as the info printed in "SVO" by Forest Gregg, WVO has about 7 -10% less BTU's than D2 so I should be getting about 36 MPG on WVO. I can't give accurate MPG on WVO because my pumping system does not have a gallon counter.

Like I said the car had 275K on when I bought it, it now has 302K, I paid $650 for it, I want to get 500k total on it, but my risk is prety low.

I do all of my own maintenace to include heavy engine work. I don't do front end alignments, I don't have the equipment. I can change out a clutch. I understand that you would charge someone more $$ due to extra labor to get around extra equipment, I would too.

I spend about 3 - 5 hours a week collecting, filtering, pumping ect WVO. My 2 of my 3 souces put the oil back into the original containers, so when I drive by on a routine trip, once a week I just stop and pick up the oil. If I don't BS with the owner it takes me less than 2 minutes and I am back on my way. My 3rd source puts the WVO in a bucket, which I dump into a cubie and leave the bucket, total time about 5 minutes. My pump to pump the oil into the car, pumps at 5 gallons a minute, about as fast as the gas station pumps if I am not mistaken, so it takes me 3 minutes once every 6 work days to refil the tank.

It was took some time and effort to get the car and filtering system up and running, but now I spend very little time, in my opinion, to keep thigs running smoothly. WVO is not just to save money, its also a hobbie. I don't watch any sports, in fact except on Sunday nights I barely watch any TV at home at all. I don't get involved in any Fantasy games or video games. I like to tinker with machanical things and I spend a lot of time doing routine maintenace on my vehicles and house that most people would pay someone else to do. So yes, I guess this could be liken to raising/growing your own food. If I could pull it off, I would rather be 100% self-sufficient working at home than work somewhere else and get paid. I don't think my wife and kids would stick around, though:) :eek: !
 

Mr_Deezy

Veteran Member
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Location
New York
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1997 Passat 1.9 TDI
philngrayce said:
FWIW, you will save a few cents on diesel filters. I haven't changed mine since I started running WVO; I probably never will.

But for most people, in most cases, money savings should not be the reason to consider using WVO. It can be a nice side benefit, but if you told me you were going to convert your car for that reason alone, I would probably recommend against it.

Just the same, it is kind of fun going on a long trip and knowing that you are spending next to nothing on fuel. Not much caring about fuel prices is probably more valuable than the money you are really saving.
Very true!

I must say, though, not having to go to the gas station but 4 times a year makes me really miss a clean windshield! I guess I will have buy a squeegee and a bucket and add that to the expense list!!
 

Mr_Deezy

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UFO said:
I did post my data, albeit indirectly. I use 800 gallons of fuel per year that costs me about $0.75/gallon to make. In my climate I'd bet I use the same amount of diesel per year that a WVO person would. But I have far less capital costs, as implied earlier I have about $1500 in my processing setup, and I fuel 3 cars with it. That would be $2000 x 3, and at my usage and current diesel prices (not last years) it would take 8 years to break even, let alone save money with WVO. Not to mention the hassle of switching and purging, considering I drive stop and go every day. You don't want to idle a TDI on WVO, especially with a functional EGR.
If you don't mind me asking, what do you spend for the Methanol and Lye? I know a few people who brew bio-D and none of them have been able to get close to $1.50 a gallon, it usually around $2.00 a gallon. Also, most of these guys stop running bio in the winter or go to a 50-70% D2 mix. Do you blend at any time of the year? Do you include the cost of electricity as well? Are all of these variables included in your cost?
 

Dieselfitter

Veteran Member
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Edmonton Alberta
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2009 JSW TDI with DSG
1991 Isuzu Elf 2 Ton Diesel Cabover on WVO

WOW! Interesting Reading.

I have a Isuzu Elf 2 ton Cabover diesel converted to run on WVO. So far,so good. PURGE TIME IS IMPORTANT. I filter to 10 microns with a pump/electric motor and a Donaldson filter. I recently built a centrifuge with a 6" Bowl @ 4400 Rpms, for the final filtration. 40 gallons of 10 micron filtered oil yields about a teaspoon of sludge in the centrifuge. Thats quite a lot, really! If that was the same amount of sludge in store bought diesel, I would be SCREAMING at the Oil Company/Service Station.
 

Mr_Deezy

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New York
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Dieselfitter said:
WOW! Interesting Reading.

I have a Isuzu Elf 2 ton Cabover diesel converted to run on WVO. So far,so good. PURGE TIME IS IMPORTANT. I filter to 10 microns with a pump/electric motor and a Donaldson filter. I recently built a centrifuge with a 6" Bowl @ 4400 Rpms, for the final filtration. 40 gallons of 10 micron filtered oil yields about a teaspoon of sludge in the centrifuge. Thats quite a lot, really! If that was the same amount of sludge in store bought diesel, I would be SCREAMING at the Oil Company/Service Station.
Centrifuge some diesel and tell us what you find. Diesel at the pump is only filtered down to 17 microns.
 

Dieselfitter

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Location
Edmonton Alberta
TDI
2009 JSW TDI with DSG
centrifuge pump diesel?

Probably would not get much! 2 or 3 specs under 17 microns in size.

Might get a thimblefull of contaminants after centrifuging 1000 Gallons!
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
Mr_Deezy said:
When I bought the car it had about 275K on it and the previous owner changed the oil (Rotella 15W40) (running only D2) around 3K. Being the age of the motor (original major parts) I started changing the oil at 2500 miles (still running only D2) because I change the oil on all my vehilces at 3K NO MATTER WHAT.
My '91 has 432k miles, and I change the oil every TEN THOUSAND miles. :p
 

T'sTDI

Veteran Member
Joined
Feb 11, 2008
Location
Maryland
TDI
2001 Jetta
oilhammer said:
My '91 has 432k miles, and I change the oil every TEN THOUSAND miles. :p
Since this is an alternative fuels thread and he burns VO in his engine, OCI should be shortened drastically. 3k or around there is perfectly fine to prevent bottom end problems associated with burning VO. FWIW Deezy, I change mine every 3.5.

You should remember that when you post in this section. Your here to help right? Not troll? :cool:
 

40X40

Experienced
Joined
Feb 12, 2006
Location
Kansas City area, MO
TDI
2013 Passat SEL Premium
T'sTDI said:
Since this is an alternative fuels thread and he burns VO in his engine, OCI should be shortened drastically. 3k or around there is perfectly fine to prevent bottom end problems associated with burning VO. FWIW Deezy, I change mine every 3.5.

You should remember that when you post in this section. Your here to help right? Not troll? :cool:

Mr. Deezy stated he is changing the oil more often because of the high number of miles he has accumulated, VO use was not mentioned as a factor.

Mr. Oilhammer has many more miles than Mr. Deezy but does not change his oil more often than the car manufacturer recommends.

High accumulated mileage in itself is not a reason to change oil more often. VO usage is.

Just keeping the facts straight.:( We wouldn't want anyone to troll, would we?

Mr Deezy said:
When I bought the car it had about 275K on it and the previous owner changed the oil (Rotella 15W40) (running only D2) around 3K. Being the age of the motor (original major parts) I started changing the oil at 2500 miles (still running only D2) because I change the oil on all my vehilces at 3K NO MATTER WHAT.
Bill
 
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T'sTDI

Veteran Member
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Location
Maryland
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2001 Jetta
Beings we are posting in an alternative fuels section, lets keep information for the new people that don't know any better that changing oil every 10k is NOT, and by no means, ever acceptable while burning VO. Which is what this thread is about, VO. Maybe that post would more appropriate elsewhere as it could be confusing since oilhammer does not burn VO.

40X40 said:
We wouldn't want anyone to troll, would we?
Bill
Speaking of trolls, how have you been? :p
 

UFO

Veteran Member
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Mr_Deezy said:
If you don't mind me asking, what do you spend for the Methanol and Lye? I know a few people who brew bio-D and none of them have been able to get close to $1.50 a gallon, it usually around $2.00 a gallon. Also, most of these guys stop running bio in the winter or go to a 50-70% D2 mix. Do you blend at any time of the year? Do you include the cost of electricity as well? Are all of these variables included in your cost?
Methanol is $2.20 a gallon, lye is about $1.50 a pound. In the quantities I use, my materials cost can be as low as $0.60 a gallon. Electricity is extremely cheap, and natural gas for heating is even cheaper. It takes an hour to heat my batch, and circulation lasts only a few hours. Adds pennies to the cost.
 

nicklockard

Torque Dorque
Joined
Aug 15, 2004
Location
Arizona
TDI
SOLD 2010 Touareg Tdi w/factory Tow PCKG
Some postings have been moved to the Dumping (grounds) Thread (archival.) The guilty parties know who they are and their words can be flung back at them anytime :p



Fellows, I wish who could bring together all interested parties in alternative fuels. There are some very good ambassadors of goodwill within our mini-VO (vegetable oils as fuels and extenders) community here. And there are also some very knowledgeable and helpful people in the larger Tdi community.

For call out specifically, in this thread: the great behavior and postings from VWCampin, T'sTdi, and philngrayce. Thank you for being fine ambassadors. I think that does a lot to convince people that you are well intentioned and working hard to stay on top of technical issues and knowledge as your knowledge base grows. Thanks also to UFO for good perspective from both sides of the alternative fence (shame we have a fence) with data on costs. Thanks all.

Like I said, I wish there were someone who could unite us, as we should really be figuring out ways to work together so that everyone benefits maximally; but only you can do that. Can we get beyond name calling and accusations and assuming the worst of other's intentions and motivations?

There are a lot of crucially valid technical points that get brought up, but the issues are sullied by argumentation, personal dislikes, and other unwanted *stuff.

If this thread doesn't have a point anymore, I will close it at Biodiesel's request.
 
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BioDiesel

Veteran Member
Joined
Oct 29, 2001
Location
CT
TDI
'98 Jetta
"If this thread doesn't have a point anymore, I will close it at Biodiesel's request."

Wow! Now THIS is something to report! Somebody read my mind!
Sorry , not applying for the ambassador job. My kill file filters out those who type 10 sentences for every one they read.



"Because TDIClub allows discussion of all positive and negative aspects of an issue. " -BKMetz

Need I say more?
Head over to biodiesel.infopop.cc or burnveg.com
 
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XXX_er

Veteran Member
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Location
northern B.C.
TDI
2002 golf
BKmetz said:
Because TDIClub allows discussion of all positive and negative aspects of an issue. There are no closed forums. That's the mindset the forums were founded on, and shall remain so.

:)
That's great , that means I can ask questions on things I don't "get" :)

Sure you are allowed all manner of discussion of an issue but IMO diss'ing alternative fuel users on a forum specificaly set aside for alternative fuel (a lifestyle choice ?) users to congregate would be like walking into say a biker bar ,or a gay bar or the church of your choice and stating you don't like their lifestyle ... why would you bother ?

no one has to hassle alternative fuel users ,IMO if you got nothing good to say go somehwere else

Thats all I got ... I'm going somewhere else
 
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