What did you do to your MKIV today?

Mozambiquer

Vendor , w/Business number
Joined
Mar 21, 2015
Location
Versailles Missouri
TDI
2004 VW Touareg V10 TDI, 2012 Audi Q7 V6 TDI, 1998 VW Jetta TDI. 1982 VW Rabbit pickup, 2001 VW Jetta TDI, 2005 VW Passat wagon TDI X3, 2001 VW golf TDI, 1980 VW rabbit pickup,
I need an GP extractor tool too, broke one in my dad's grand Cherokee. I even put one I got out in a wise to see how much torque strips it to make sure I don't overdo it, broke before it clicked
I got one of the CTA tools ones. It is way better! It has paid for itself already in just a few jobs.
 

norbert77

Veteran Member
Joined
Feb 2, 2022
Location
Petrolia
TDI
01 beetle
I got one of the CTA tools ones. It is way better! It has paid for itself already in just a few jobs.
Wow at that price I won't get one... How's it work? I watch a video but I'm not sure what it mills out, does it leave behind the original threads?
 
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Mozambiquer

Vendor , w/Business number
Joined
Mar 21, 2015
Location
Versailles Missouri
TDI
2004 VW Touareg V10 TDI, 2012 Audi Q7 V6 TDI, 1998 VW Jetta TDI. 1982 VW Rabbit pickup, 2001 VW Jetta TDI, 2005 VW Passat wagon TDI X3, 2001 VW golf TDI, 1980 VW rabbit pickup,
Wow at that price I won't get one... How's it work? I watch a video but I'm not sure what it mills out, does it leave behind the original threads?
Yep, it Mills out the inside part of the glow plug but leaves the original threads. They are not cheap, but it's really one of the only ones that I have found that actually works. It's also why I charge quite a bit to do the job LOL
 

benmarks

Veteran Member
Joined
Jun 14, 2003
Location
Portland, OR
TDI
2004 Jetta GLS Sedan Platinum Gray
You won't have to be annoyed by my 4Motion posts anymore because I have reached the milestone where I am considering everything complete! Though, I don't know if I will ever truly be done. Up next might be a black magic pearl paint job if I can find a good local paint and body shop in Portland ;)

I finally installed the shorter Bora carpeted side trunk trim parts that Cascade German found for me in the UK and the new net kit I found on OEMVWShop. Except for the smallest issue with the sizing my original carpet, and a minor alignment issue with the chrome tie down anchors (we needed to make a small bracket,) everything fit great. Only other oddity was no cigarette lighter outlet when I kept a Toureg flashlight, so I might added a 2nd OEM internal light on the right side:

 

Nuje

Top Post Dawg
Joined
Feb 11, 2005
Location
Island near Vancouver
TDI
2002 Golf 6MT; 2015 Sportwagen 6MT; 2016 A3 e-tron 6DSG
Installed a set of leather GTI seats that I found on Marketplace for $200 last week. Confirmed that heat works - very, very nice!
Only when I took it out for a drive, though, did I notice that the previous owner had removed the seatbelt latches from them. 🤦‍♂️

Not a major issue as I have a pair of the latches kicking around the garage for such an occasion.
 

CanadianALH

Veteran Member
Joined
Aug 21, 2023
Location
Canada
TDI
2002 Jetta 5spd 2006 Jetta DSG (wifes)
Installed a set of leather GTI seats that I found on Marketplace for $200 last week. Confirmed that heat works - very, very nice!
Only when I took it out for a drive, though, did I notice that the previous owner had removed the seatbelt latches from them. 🤦‍♂️

Not a major issue as I have a pair of the latches kicking around the garage for such an occasion.
Do these bolt directly to the Jetta/golf seat rails?
 

Nuje

Top Post Dawg
Joined
Feb 11, 2005
Location
Island near Vancouver
TDI
2002 Golf 6MT; 2015 Sportwagen 6MT; 2016 A3 e-tron 6DSG
Every single time I see a Mk4 Jetta, I continue to be impressed / amazed at the external-hinge and shock-dampers on the trunk leaving so much extra space inside.
Or maybe it's that every time I see LITERALLY ANY OTHER TRUNK (yeah - looking at you, Audi A6 loaner that we had last year) that has those big fat hinge arms that take up a big chunk of the trunk area as it closes, I'm just so....not angry; just disappointed. So classless.
 

Nuje

Top Post Dawg
Joined
Feb 11, 2005
Location
Island near Vancouver
TDI
2002 Golf 6MT; 2015 Sportwagen 6MT; 2016 A3 e-tron 6DSG
Do these bolt directly to the Jetta/golf seat rails?
Yep - the GTI seats use the same attachment. Only difference on these (apart from the missing latches) is that they're from a 2dr., so it has the quick-fold-forward release on the outer shoulder area of the seat.
 

P2B

Top Post Dawg
Joined
Jan 11, 2006
Location
Toronto & Muskoka, Canada
TDI
2002 Jetta, 2003 Jetta, 2003 Jetta Wagon
Every single time I see a Mk4 Jetta, I continue to be impressed / amazed at the external-hinge and shock-dampers on the trunk leaving so much extra space inside.
Great upper body workout as they age too :rolleyes:

Anyone found a way to lube those hinges that lasts?
 

Nuje

Top Post Dawg
Joined
Feb 11, 2005
Location
Island near Vancouver
TDI
2002 Golf 6MT; 2015 Sportwagen 6MT; 2016 A3 e-tron 6DSG
I know what you mean - had one here a couple weeks ago and it was some serious effort to move that thing.
I'd assumed you could replace the shock arms and that'd ease the upper-body-effort (?).
 

Gvr

Veteran Member
Joined
Jan 13, 2022
Location
Romania
TDI
'01 Alh Golf Mk4 Wagon


Fitting this intercooler on le golf which I got for free..needs a bit more trimming and the stock front bumper should work.
The frontal area of the ic is a bit smaller than the pd150 ic, though I think it's enough for the ~250hp goal I have in mind.
 

benmarks

Veteran Member
Joined
Jun 14, 2003
Location
Portland, OR
TDI
2004 Jetta GLS Sedan Platinum Gray
It can be three different things, or the combo of them. The pivot points in the hinge and bind up or seize. The original ones on this car had seized, and I tried some different stuff to loosen them up with little difference, so I replaced them (which is why they aren't color matched, because I was lazy and planned to paint them afterwards and never got to it.)

New pistons can also help. I replaced those too which the brushed aluminum versions.

And, surprisingly, the spring loaded mechanism in the latch can make the whole lid feel "stuck" if the spring gets weak or is missing. I learned this during this work, actually, because along with the two carpeted side panels, the plastic and chrome part that covers the bottom of the trunk opening came as a 4Motion-specific part too since it is also shorter like the side trim. Running for a little while without that part at all (and the spring inside it) and that little push it gives when you hit the key fob button made the lid super hard to open as well.

Luckily, all of these are pretty easy to fix.

And yes, I also agree with the space saving design of these hinges. It was one of the many examples of VW in this era, and the more premium emphasis on higher end little features like this that made me want one of these cars so much when they were initially released. And, stuff like this, or the lack there of, was one of the many reasons I was so disappointed with the MK5 Jetta the first time I saw it. It went back to the arms you're mentioning for that trunk lid design, along with the removal of many of these other little quality improvements once the new leader of VW at the time decided they wanted to be the biggest car company in the world.
 

benmarks

Veteran Member
Joined
Jun 14, 2003
Location
Portland, OR
TDI
2004 Jetta GLS Sedan Platinum Gray
Fitting this intercooler on le golf which I got for free..needs a bit more trimming and the stock front bumper should work.
The frontal area of the ic is a bit smaller than the pd150 ic, though I think it's enough for the ~250hp goal I have in mind.
Is this the OEM FMIC? If so, I have a list of other parts you might need. Ideally, having the matching AC condenser and radiator/fans can help because they all save space by sandwiching together.
 

Gvr

Veteran Member
Joined
Jan 13, 2022
Location
Romania
TDI
'01 Alh Golf Mk4 Wagon
Is this the OEM FMIC? If so, I have a list of other parts you might need. Ideally, having the matching AC condenser and radiator/fans can help because they all save space by sandwiching together.
It's from a Renault laguna 2 1.9dci, no plastic mouldings so hoping that it will hold. Got it for nothing. A tad longer and shorter than the pd150 ic, but it seems that it will fit the stock mk4 bumper.
Le golf did not come equipped with ac, so less headache for me. Thanks tho!
 

atownbrg

Veteran Member
Joined
May 6, 2016
Location
SLO County CA
TDI
2000 Jetta TDI 5 speed
Recently got my steering knuckles prettied up with new bearings and hubs. The hubs are Vaico brand and well they seem to be what i'd call laterally ok, they are radially off a bit in regards to the screwed on ABS ring. Originals were rivited I think? I don't expect it to be an issue unless I need the ABS to activate lol.
Need advise on putting my CV axles back together!
For the grease quantity that is stated in the manual to be dedicated for the inside of the boot, there's no instruction on where to actually place it. Like "evenly place in the whole boot" or "place in the first two ridges outboard of the clamp" etc. I just want to do whats best for longevity since i'm going through all the trouble and I tend to get caught up in these details that are not fully covered. Searching the forum provided but no luck.
I found a great way to support only the inner race and keep it centered (while upside down) while pressing in the hub.....a piece of rope! Also kept it from falling out while upside down.

 

Zak99b5

Veteran Member
Joined
Apr 30, 2021
Location
Albany NY
TDI
2003 Jetta TDI
For the CV grease, I use the whole packet but try to get as much of it as possible in the joint itself. Whatever's left I smear inside the boot kinda randomly.

Im not convinced grease in the boot but not the joint does a whole helluva lot. As the axle spins, the joint is only going to sling grease outwards. I guess if the entire boot were filled with grease, then none would escape the joint, but that's not the case.
 

SilverGhost

Veteran Member
Joined
Mar 25, 2005
Location
Back in So Flo - St Lucie
TDI
'05 Golf - totaled :(, wife's '13 Beetle - buy back, TDIless
As you turn(around corners) the boot compresses - I guess it pushes a little back into the joint. But I think its more about keeping the grease from coming out of the joint and settling in the boot - cannot do that it the boot is already full of grease?

Jason
 

[486]

Top Post Dawg
Joined
Mar 1, 2014
Location
MN
TDI
02 golf ALH
whenever cleaning out joints the grease that's in the boot is totally clean while the grease in the joint is dirty
don't figure the grease in the boot is circulating very much at all
 

atownbrg

Veteran Member
Joined
May 6, 2016
Location
SLO County CA
TDI
2000 Jetta TDI 5 speed
thanks for the replies, I'm also in the camp that can't really figure out what putting grease in the boot actually accomplishes
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
If there is grease in the boot, then the grease in the joint cannot migrate out of the joint, because there is no open space for it to go. There is also some degree of moving grease around from angled rotational differences, and plunging in and out.

Pack the joint good and thoroughly, then squeeze a little more in the boot right before you put it together. Volkswagen has training videos on this older than most of you (and me).... they were one of the first with mass-produced cars with Rzeppa type CV joints.

Some of us have been driving Volkswagens with these joints since before a TDI was even a thing, LOL.
 

pkhoury

That guy with the goats
Joined
Nov 30, 2010
Location
Medina, TX
TDI
2013 JSW, 2 x 2002 Golf, 1995 F450 7.3L
My crappy VatoZone alternator failed again today. Shouldn't really be a shock; I'm surprised it lasted as long as it did. Now I need to figure out if I want to replace it with another crappy Vatozone Chinesium disaster, or hope I have an OEM 120A on a parts car.
 

[486]

Top Post Dawg
Joined
Mar 1, 2014
Location
MN
TDI
02 golf ALH
warranty it until you get tired of swapping it out

I think I traded in 8 or 9 parts store starters that weren't holding the drive pinion in hard enough before I finally gave up and bought a bosch reman
 

jmodge

Top Post Dawg
Joined
Jun 18, 2015
Location
Greenville, MI the winter water wonderland
TDI
More than I need, less than I want
My crappy VatoZone alternator failed again today. Shouldn't really be a shock; I'm surprised it lasted as long as it did. Now I need to figure out if I want to replace it with another crappy Vatozone Chinesium disaster, or hope I have an OEM 120A on a parts car.
@Mozambiquer builds some high output alternators. I've got one on my ALH Taco. IIRC it's a 180a output and stays cool.
 

hey_allen

Veteran Member
Joined
Nov 25, 2006
Location
Altus, OK
TDI
2000 Jetta TDI
Yes, but where does it come in? The other beetle doesn't do this, and the other side is fine. This one has new LED backup lights I wonder if maybe doesn't get hot enough to expel moist air? I don't understand
Lack of heating from the bulb is a (slight) possibility, but I've usually seen lamp assemblies with moisture split along the side seams, or have the bulb not seal against the housing.
With it being a rear light, either could easily be collecting moisture kicked up from the tires.
 

SilverGhost

Veteran Member
Joined
Mar 25, 2005
Location
Back in So Flo - St Lucie
TDI
'05 Golf - totaled :(, wife's '13 Beetle - buy back, TDIless
My thought (especially parked) is that there is a fracture in the lens, most likely around the sonic weld. Rain splashes up and soaks thru the crack. Over time it builds up inside.

If was driven then the rubber vent thing got disturbed when you put in the LED bulbs.

Simplest solution is a tiny drain hole - drill it near the bottom to allow any build up to dribble out.

Jason
 
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