What did you do to your MKIV today?

hey_allen

Veteran Member
Joined
Nov 25, 2006
Location
Altus, OK
TDI
2000 Jetta TDI
It'll probably outlast newer trucks too.
So many chevy 5.7 and 6.0's with as many miles as our tdi's out there.
Ford and toyota have some good ones too.
Will have to see how it goes, but it's starting with blown head gaskets due to the daughter of the PO letting her boyfriend drive it, who broke a coolant hose tee and then drove it until it overheated.

GM 4.8l so it isn't a rare engine, and easily replaced if the initial evaluation of the engine damage doesn't look reasonable to repair.
 

GlowBugTDI

Top Post Dawg
Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
Will have to see how it goes, but it's starting with blown head gaskets due to the daughter of the PO letting her boyfriend drive it, who broke a coolant hose tee and then drove it until it overheated.

GM 4.8l so it isn't a rare engine, and easily replaced if the initial evaluation of the engine damage doesn't look reasonable to repair.
Those are reliable engines, cheap, and easily replaceable. No guts, but they run for a long time. My buddy has 250k or so on his, and its not even close to giving up. Lots with high miles out there.
 

MORTAMIR

Veteran Member
Joined
Jun 2, 2020
Location
Washington
TDI
MKIV GOLF 05 BEW, 05 Jetta Wagon(not rolling),2000 Golf, DURAMAX LBZ, X5 35D
Put new parking break cables. Though it seams like the left spring on the caliper is not working.
Except I don't see the spring on either caliper.
 

valvecrusher

Veteran Member
Joined
Feb 27, 2008
Location
DosCirclos
TDI
'96 Passat, '00 Jetta
^^^^ Did you find a good deal on new cables? That is next on my list.......old cables aint holding tight....



My mk4 got a fresh Delvac 1 change today.....At 9600 miles the 97F temps for next two weeks made me jump gun 400 early.
The stuff that came out was old Rotella T6, and it was black and clumpy......
Delvac 1 is ok, I really liked the old Mobil1 TDT TurboDiesel Truck.


That AND......
this Jetta is black, and I'm in N.C. aka the center of the sun's most intense high energy waves.....

I gambled and procrastinated for almost two years fixing the blend door foam.(when i bought car 2 years)....and Monday it paid off, and i lost the gamble with two years of nearly cold trips, and a near oven from April - October.
but now, the day has come.


My AC fan control switch rotated Monday, and rotated, and then some more. The speed didn't increase and the fan went off, with the knob crumbled into my fingers.
I ordered new 1J0 820 045 F HVAC control unit, and I'm now pulling the dash, the steering underpanel, the center console, etc...

tl'dr
I'm fixing the blend doors, and installing new HVAC controls after oil change.
 
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GlowBugTDI

Top Post Dawg
Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
Put new parking break cables. Though it seams like the left spring on the caliper is not working.
Except I don't see the spring on either caliper.
Hit it with some PB blaster and penetrating oil. They'll free right up usually. Did that on mine this spring as I hadn't used my parking brake in about 2 yrs. Cables were seized and caliper springs were sticking. 20 min freeing things up and all is working again.
 

KrashDH

Top Post Dawg
Joined
Dec 22, 2013
Location
Washington
TDI
2002 Golf
Put new parking break cables. Though it seams like the left spring on the caliper is not working.
Except I don't see the spring on either caliper.
Some came with helper springs, some didn't. Mine did not (02 Golf). If it's sticking, you may be in for a rear caliper rebuild since they are integrated. I Rebuilt both my OEM calipers then added the helper springs. People usually put them on as a bandaid fix for underlying issues (like needing a rebuild) but with fresh pistons, seals, and a good cleaning, then add them, they will serve you well for a long time into the future
 

P2B

Top Post Dawg
Joined
Jan 11, 2006
Location
Toronto & Muskoka, Canada
TDI
2002 Jetta, 2003 Jetta, 2003 Jetta Wagon
Put new parking break cables. Though it seams like the left spring on the caliper is not working.
Except I don't see the spring on either caliper.
No springs on stock calipers.


I remove the levers and dust shields, scrape out the oxidized aluminum with a dental pick, and grease the shafts. Lasts longer than penetrating oil, might delay a full rebuild for a few years.
 

Mozambiquer

Vendor , w/Business number
Joined
Mar 21, 2015
Location
Versailles Missouri
TDI
2004 VW Touareg V10 TDI, 2012 Audi Q7 V6 TDI, 1998 VW Jetta TDI. 1982 VW Rabbit pickup, 2001 VW Jetta TDI, 2005 VW Passat wagon TDI X3, 2001 VW golf TDI, 1980 VW rabbit pickup,
Not my car, not a TDI, and not a VW, but a fellow (lady) teacher at work got a quote from the Nissan dealer of $589.68 to change her rear hatch struts. Manual hatch.

Had her order a pair from Amazon for $31 and changed them for her in the parking lot in ten minutes.
Hey, they don't call them stealerships for nothing
 

KrashDH

Top Post Dawg
Joined
Dec 22, 2013
Location
Washington
TDI
2002 Golf
No springs on stock calipers.


I remove the levers and dust shields, scrape out the oxidized aluminum with a dental pick, and grease the shafts. Lasts longer than penetrating oil, might delay a full rebuild for a few years.
I posted the rebuild vid I followed years ago, was super easy
 

GlowBugTDI

Top Post Dawg
Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
No springs on stock calipers.

I remove the levers and dust shields, scrape out the oxidized aluminum with a dental pick, and grease the shafts. Lasts longer than penetrating oil, might delay a full rebuild for a few years.
All of the car's I have had came stock with springs on the stock calipers.

Yes grease will help. For getting them moving though oil is the best way to go. Then you have to clean the oil off with brake clean as if you add grease to the oil it won't stick as well and can come off.
 

GlowBugTDI

Top Post Dawg
Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
They must have been omitted from Canadian spec cars. After all, why would you want the handbrake to work in winter? 😳
I was wondering if that may have been the case. I'm not sure though. I will say that after 23 years of life they don't work that good anyway so your not missing out on much.
 

P2B

Top Post Dawg
Joined
Jan 11, 2006
Location
Toronto & Muskoka, Canada
TDI
2002 Jetta, 2003 Jetta, 2003 Jetta Wagon
I was wondering if that may have been the case. I'm not sure though. I will say that after 23 years of life they don't work that good anyway so your not missing out on much.
I retrofitted all our cars years ago. I think they help, but I still need to clean and lube the shafts every other year and replace the cables every 4-5 years. Tried the "heavy duty" cables, no better so not worth the extra cost.
 

GlowBugTDI

Top Post Dawg
Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
I retrofitted all our cars years ago. I think they help, but I still need to clean and lube the shafts every other year and replace the cables every 4-5 years. Tried the "heavy duty" cables, no better so not worth the extra cost.
I can get cables on rockauto for sub 10$ so even if I replace them every 3 years I'm saving money. On my last car I never replaced them a 2nd time.
 

PakProtector

Top Post Dawg
Joined
Jan 5, 2014
Location
AnnArbor, MI
TDI
Mk.4's and the Cummins
Idea is you keep the car on the ground and remove the upper strut nut to take the cap off. Then you can remove the lower flanged strut nut (what keeps it together) and replace it with a non-shouldered nut. Weight of the car prevents anything else from moving. Jack the car up, and you can finagle the old mount out & new one in. Lower car, swap back to the shouldered nut, and reinstall cap & nut.
OK...but for this job, replacing the bearing is part of the exercise, so these are coming out. The OE mounts, and even the track density 034 don't seem to be captured by the shoulder nut( I have pulled 4 off over it so far). The PowerFlex mounts, aside from being the next best thing to converting the mount to concrete, are quite thoroughly captured by the nut.

Douglas
 

PakProtector

Top Post Dawg
Joined
Jan 5, 2014
Location
AnnArbor, MI
TDI
Mk.4's and the Cummins
Yeah...no way that was happening with the wheels on... :) PF black strut mounts installed, along with new bearings. Not so bad at all.

Douglas
 

dieseldonato

Veteran Member
Joined
Mar 10, 2023
Location
Us
TDI
2001 jetta
Fwiw, my 01 jetta does not have springs on the rear calipers. Actually didn't even know there was an option for them till you guys mentioned it.
 

BoiseTDI

Veteran Member
Joined
Sep 21, 2007
Location
Texas
TDI
2003 Jetta Wagon CURRENT, 2002 Jetta Wagon - SOLD, 96 Golf - SOLD
Picked up a couple euro light switched for $8. =) Any other parts worth grabbing? Sadly there is a blue golf tdi wagon (shell left only) they are about to crush. 😭

 
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northern diesel

Veteran Member
Joined
Dec 5, 2023
Location
Northern BC
TDI
2006 mk4 TDI Jetta Wagon
On the topic of wheels, has anyone got experience or a source thread or site for info on what the max offset is for rims on mk4s with stock brake setups?
I am looking for a wider than stock wheel set up. I see OEM rims are usually 6" wide, I would like a little bit of poke, but not interested in effing around with spacers.
 
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