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Wanted: 5 speed swap parts

Shaggy

Veteran Member
Joined
Nov 5, 2003
Location
Los Banos, CA
TDI
2003 GLS Jetta sedan
I am in the process of planning a swap from an auto trans to a manual in my 2003 VW Jetta TDI. I need the trans, clutch system and all related parts to complete the swap. I am interested in top quality parts from low mileage cars. So if I read the threads correctly, I pretty much need the following...
  • 5-speed manual transmission (Code DQY, EBJ, or EGR)
  • Transmission UPPER MOUNT ONLY
  • Shifter Box & Linkage
  • Misc., all clutch system parts (Flywheel, Pressure Plate, Clutch)
  • 2 switches on pedal + both sides of connectors and pigtails
  • Clutch Pedal Assembly and Lines, clutch master and slave cylinder
  • wiring harness stuff: all pigtails (3) Two to clutch pedal switches, One to reverse switch.
  • Starter (different with 5-speed)
  • Power steering line (different with 5-speed)
  • all brackets associated with the above parts, any other minor MT associated parts, All Bolts and nuts, clips, brackets, etc... Some examples are -
    • V plate between clutch and brake pedal
    • Clutch pedal firewall gasket
    • Small Clip on Master cylinder
    • O ring for Master Cylinder
    • 350mm Hose to Hydraulic Tank 1/8"ID
    • Trans. mount bolts (3)
    • Drive shaft bolts (12)
    • Transmission input shaft seal
    • Transmission input shaft O-ring
    • (3) M8 Nuts that hold clutch pedal in
    • the Dust "tins" plates between the MT and engine
    • Transmission dust cover plate (manual)
    • Engine dust cover plate (manual)
    • (2) dogbone stretch bolts to subframe
    • (2) upper mount stretch bolts
If someone sells this as a kit, please let me know, especially if I can get the trans with the .658 fifth already installed. Also, if there is a guru in CA that has experience performing this swap, I would entertain the idea of someone performing the work or assisting me with it, in my garage of theirs, for a fee.

Cash in hand, ready to buy now.
 

aja8888

Top Post Dawg
Joined
Dec 25, 2007
Location
Texas..RETIRED 12/31/17
TDI
Out of TDI's
Don't wait for a seller with a "kit". Most people who do this conversion have to scrounge up the parts. Note that these cars are getting older (6 - 9 years). Best bet is Car-Part.com or the scrap yard. Some parts can be found on Vortex forums. Some you can buy new.

Or find a wrecked car with all the parts and get them that way.
 

Shaggy

Veteran Member
Joined
Nov 5, 2003
Location
Los Banos, CA
TDI
2003 GLS Jetta sedan
I've been looking but not having any luck. Car-part.com was no help, I contacted all of the yards in CA that said they had a manual TDI and they either had no stock or never replied. Even a huge all-VW yard in Sacramento couldn't help me, even with parts other than the trans that should be common to all Jettas. All of the wrecked ones are either way too far away or have really high miles. At this point I am about ready to spring for a new trans and try to get the associated bits common to all jettas at a wrecker.
 
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aja8888

Top Post Dawg
Joined
Dec 25, 2007
Location
Texas..RETIRED 12/31/17
TDI
Out of TDI's
Shaggy: Try a PM to Losha or Alphasenior (sp) here. They both have done 5 speed swaps and may give you leads. It's getting harder to find the TDI 5 speeds unless you get lucky. Since CA was not a hot bed of TDIs, the availability is not that good. The east coast has more junk yards that have scrapped TDIs.

Do a WTB post on Vortex forum, too.
 

larithmos

Veteran Member
Joined
Feb 7, 2004
Location
MN
TDI
2002 Golf
I have an EGR from a 2003 Jetta with around 75k miles on it. The guy I bought it from removed it for his 6-speed swap and said it had no problems while in the car.
 
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Shaggy

Veteran Member
Joined
Nov 5, 2003
Location
Los Banos, CA
TDI
2003 GLS Jetta sedan
larithmos said:
I bought a 5-speed from a tdiclub user name Justler about 2 yrs ago, I thought my transmission was having problems but it turned out to be slow down shudder (IQ adjustment fixed it). Anyways, I am driving from MI to San Francisco for Christmas break and I'll get there around December 18-19th. I am graduating soon and want to get rid of this transmission I have sitting around, if you are interested, let me know... I have no problem with throwing it in my trunk and driving it out. I would like to get ~$550 for it. It is an EGR from a 2003 Jetta with around 75k miles on it. Juster removed it for his 6-speed swap and said it had no problems while in the car.
Sold. I will PM you to make the arrangements. :D
 
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