VW rust Warranty is dust in the wind

brucerv

Active member
Joined
Jun 23, 2005
Location
Maryland, USA
TDI
GLS, 00
I have taken the car to three dealers and finally the third dealer replaced my fenders for me.
I think there's the "trick".

Luckily my dealer know of the TSB. Approved right away. (did need to wait for VW regional rep to also approve)

Right fender just had some blistering. I think this also helped, as it was obvious that the rust developed from the inside.

The left fender looked perfect, no signs of any rust whatever. They replaced that one, too.
 

cleaver

Veteran Member
Joined
May 8, 2006
Location
Berwick, Nova Scotia
TDI
None - did own '01 and '02 Jetta TDI
They all know (the dealers that I have dealt with) of the "TSB", the problem is that it is not truly a "TSB". The dealerships do need approval (supposedly), but it is at the discretion of the dealer too. If you have NO relationship with the dealer, they may notwant to bother with you. "

Oh, you get service work done here at the dealer, I think we can fix your fenders for you then..."

This "TSB" is a friendly courtesy repair by the dealers/VWoA (VWoC).
This also does not fall under their corrosion warranty because the back side of the fender, where it starts to rust, is not painted (only primed). Corrosion warranty is only on parts that are painted.

This is directly from the VW body shop that did the fenders on my car.
 

KAT90

Veteran Member
Joined
Sep 10, 2010
Location
Mass
TDI
99.5 Jetta
Silly me not knowing about this recall issue. Paid a body shop over $800 to replace left front fender last year on my 1999.5 Jetta with over 300K. Do I have any recourse?
 

Diesel pwr

Veteran Member
Joined
Aug 21, 2009
Location
maryland
TDI
2002 jetta 2006 jetta 2004 dodge 2006 duramax
I think there's the "trick".

Luckily my dealer know of the TSB. Approved right away. (did need to wait for VW regional rep to also approve)

Right fender just had some blistering. I think this also helped, as it was obvious that the rust developed from the inside.

The left fender looked perfect, no signs of any rust whatever. They replaced that one, too.
what dealer was this?
 

brucerv

Active member
Joined
Jun 23, 2005
Location
Maryland, USA
TDI
GLS, 00
what dealer was this?
Fitzgerald Auto Mall, Baughmans Ln

They've only ever done 2 things on this car:
1) this rust warentee repair:
All work was done in-house; all-in-all not bad work, the paint-job is good. If I wanted to get really picky: some underspray under and around some of the corners, under the lip of the fender, etc., I think original color was used (i.e., not matched), alignment of one of the fenders was off very slightly.

2) break switch recall:
Break lights now work and that's important, when I got the car back, though, this part was found rolling around on the floor:

It's about 9" long.
dunno if it was replaced or where it goes, all seems to be fine.
 

Jerry Freeman

Veteran Member
Joined
Sep 16, 2009
Location
Connecticut
TDI
2000 Jetta TDI
I believe it's part of the seat.

I found one just like it rolling around under my driver's seat a couple of weeks ago.

Best wishes,
Jerry
 

cleaver

Veteran Member
Joined
May 8, 2006
Location
Berwick, Nova Scotia
TDI
None - did own '01 and '02 Jetta TDI
yep,
broken...from what I have heard, you can't fix it either. Try raising your seat, then lowering it (especially while you are sitting in the seat)...it will drop fast...

both front seats on mine are broken...
 

brucerv

Active member
Joined
Jun 23, 2005
Location
Maryland, USA
TDI
GLS, 00
Thanks.

I suspected it was from the seat, just never really looked. I never raise/lower the seat.
My daughter likes to play go up & down with the passenger seat - I'll have to tell her to "quit it", before that one breaks, too.
 

abes.pl

Active member
Joined
Sep 23, 2010
Location
Toronto
TDI
2002 Golf
VW in Waterloo, Ontario

Went to see them about rust on the left fender, hood and trunk lid. The guy told me that only the fenders were covered. We walked out, he snapped some pictures then went to the right one, tried to peel the paint off from the inside and said that this one is going to rust too, so he took more pictures and told me the fenders will be done for free. Now I'm on the wait list, because they have back-ordered the fenders, but it should be all good from here!

Cheers!
 

paramedick

TDIClub Enthusiast, Vendor
Joined
Jul 29, 2001
Location
Versailles, Kentucky
TDI
2015 Audi Q5 TDI
I'm in a holding pattern right now. 04 Jetta wagon has rust issue on passenger fender. Official dealer position is "only the regional rep can approve the repair, and he has to see it in person".

Awaiting notification when he will be there. I'll see him with a copy of the TSB in my hand so he can't misquote it.
 

r72gsaol

Veteran Member
Joined
Jan 29, 2010
Location
Upstate New York (Have Vag-Com)
TDI
03 Jetta, 99 NB
Took mine in today (first time at this dealer) for right front fender rust. They took pictures and they said VW has to appove it but they have been doing a bunch and didn't see a problem.
 

r72gsaol

Veteran Member
Joined
Jan 29, 2010
Location
Upstate New York (Have Vag-Com)
TDI
03 Jetta, 99 NB
Took mine in today (first time at this dealer) for right front fender rust. They took pictures and they said VW has to appove it but they have been doing a bunch and didn't see a problem.

VW approved and I got it back today. Garvey Volkswagen in Queensbury NY had it a total of two days and it looks awesome! They cleand the car inside and out. Couldn't be happier.
 

fredd7924

Active member
Joined
Aug 14, 2010
Location
Dearborn, Mi
TDI
2001 Jetta GLS TDI
I got mine replaced by VW for free last month, after I jumped through a couple hoops to get there.
First I took it to a VW dealer in Williampsport, Pa and the service department did not seem interested in helping me. After pushing them a little, they took pictures and said they would send it in to their rep, but did not have high hopes because of the milage. Basicly they blew me off and did not get back to me

So a month later I went to York VW, where they were very friendly and helpful. I printed out the TSB and showed it to both dealers, and York VW took pictures and contacted their rep, and a couple days later got approval. A week later I dropped it off at Lancaster Autohaus since York VW did not have a body shop.
Here is a picture the fender before I took it in. The only problem is now the fender paint matches the hood and the bumper, but not the door. I guess the old fender did not fade evenly and now its kinda noticeable.
 

Jettably

New member
Joined
Mar 4, 2011
Location
Muskegon, MI
TDI
2003 Jetta GLS TDI Wagon 5 speed
My 2003 Jetta TDI wagon (recent purchase) had rust-through on passenger front fender, and rust on driver's side front fender. Gezon Motors in Grand Rapids looked at it late one afternoon, took pictures and had my approval early the next morning, ordered new fenders, and had the repair done a week later! Still waiting to see if they will cover the liftgate where it is rusting under the paint...
 

KITEWAGON

Veteran Member
Joined
Jun 29, 2009
Location
Seacoast, NH
TDI
2014 Touareg Exec, 2014 JSW
Still waiting to see if they will cover the liftgate where it is rusting under the paint...
I haven't noticed rusting on my fenders, but I did notice that the paint was all bubbled up on the drivers side of the hatch (lift gate). Its a pretty big rust bubble. Its on the side, not on the rear (outer) surface. Is this where yours is rusted? Let me know how you make out.
 

SgtPete

Member
Joined
Mar 19, 2011
Location
Northwood, Ohio
TDI
2002 Golf
Hi, After looking for information on how to repair my alternator, I found information about VW repair issues for rust in front fenders. I printed the four pages of the service bulletin which is found at http://www.myturbodiesel.com/1000q/a4/fender-rust-VW-TDI-repair.htm I proceeded to VW dealer on Monday with paper in hand. On Thursday they called and informed my they would replace both fenders at their cost. Just to let you know they do honor their guarantee on corrosion. My TDI is 2002, has 126K miles. I am the original owner. Thanks for your information and work on this site. It has save me much time and money.
 

almus

Veteran Member
Joined
Sep 6, 2003
Location
kingston,nh
TDI
2001 jetta tdi, 2011 wagen,2003 wagon,2013 wagen
03 wagon..... still covered?

I have to research this.

Is an 03 wagon still covered?

We are fully rusted through.

Also my 01 I have paid to have fixed.
 

Jerry Freeman

Veteran Member
Joined
Sep 16, 2009
Location
Connecticut
TDI
2000 Jetta TDI
As I've mentioned before, I got my passenger side front fender replaced with no problems at the local VW dealer. The only inconvenience was, I had to make an appointment to come in on a day when the regional manager was on site so he could inspect the fender and authorize the replacement.

Now, my driver's side fender needs replaced. I called the dealership this morning, and the service manager said, "I think there's a TSB on that. If I can find it, I can authorize the replacement without having to get approval from the regional manager."

He called back later and told me he'd found the TSB. He asked a few questions to confirm that the rust had made a hole and that it's at the top of the wheel arch where the foam pad in back of the metal makes it corrode, which is the specific defect the TSB addresses.

Having confirmed that, he said, "I'll go ahead and order the fender. Come in whenever you can, because I need your signature on the work order."

I drove over this morning, had a nice chat about timing belt change do's and don'ts. He was clearly taking me seriously when I told him about Franko6's recommended 45 ft-lbs of torque on the cam sprocket bolt instead of the specified 32 ft-lbs (he's seen them slip himself); helicoiling the engine mount threads, etc.

It turns out, he's just purchased a used TDI the engine fell out of and broke the mounting tab on the engine block because the engine mount threads had failed.

A pleasant transaction all around.

Best wises,
Jerry
 

Jettably

New member
Joined
Mar 4, 2011
Location
Muskegon, MI
TDI
2003 Jetta GLS TDI Wagon 5 speed
While I give VW kudos for replacing my two front fenders, and so quickly as well, I believe the rest of the corrosion warranty is "dust in the wind". I was just denied anything for my liftgate, as they said a seal must have gone bad and allowed moisture inside. They could not point out any seal damage, and said there is no maintenance to do to the seals. In short, unless it is the two front fenders on a tdi, they will not cover it, and you will only get to laugh at how they squirm out of it!
 

rackaracka

Veteran Member
Joined
Nov 15, 2001
Location
Monroe, NJ
One of the cars I service is a 99.5 Jetta sedan. It has been plagued with the drivers side fender rust thru, and has a bit of rust on the hood as well as along the top edge of the windshield. I told my friend that he has to get to the dealership soon if he wants to get this fixed under the rust warranty. He called and made an appointment at a dealer in NJ. They took pictures and told him that they had to submit them to VWOA in order to get a decision whether they could fix the car or not. He got a call 2 days later (last week) that they will fix the car, and that he'll need to leave it for 2 days.

Needless to say, I'm impressed - although the work isn't done yet...
 
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KITEWAGON

Veteran Member
Joined
Jun 29, 2009
Location
Seacoast, NH
TDI
2014 Touareg Exec, 2014 JSW
I just took a closer look at my wagon and I think I found the rust bubbles on the drivers fender. The only thing that I'm not clear on is how rusted it has to be for them to replace the warranty.

Too bad they didn't cover the rusty hatch although I guess it doesn't hurt for me to ask if I get the fender looked at.

The worst rust spot on my car is up on the drivers door on the part of the door that runs up along the a-pillar. I think it must have started years ago before I had the car from a rock chipping the paint or something.
 

Capri25

Member
Joined
Jan 27, 2008
Location
Minnesota
TDI
2001 Jetta
Rust in fender

2001 Jetta tdi passenger fender rusted through. Discovered hard foam brace was wet. Apparently didn't dry completely after wet--probably from car wash or driving in rain/ snow. Car was normally garaged.

Inde shop replaced with OEM quality fender and at my request, did not re-install foam brace.
 

Dave_D

Veteran Member
Joined
Jun 9, 2003
Location
Gaithersburg, MD, USA
TDI
2015 Passat Titanium Beige six speed manual & Jetta, 1999.5, Tornado Red
I printed out the TB and went to the VW dealer on Saturday about front wheel well rust on my Jetta. I was told that the service manager would need to inspect it and submit a request for warranty coverage to the area. I e'mailed him when I got home as he didn't work on Saturday. After receiving no response I faxed him about it yesterday and received a callback within an hour. I brought the car in again this morning for inspection, which took about 20 minutes, and was told they would submit it and get back to me. Hopefully this will be covered and I can get it taken care of. If it is denied I guess I will have to find out which out-of-area dealer is closest and try again.

Dave
 

Dave_D

Veteran Member
Joined
Jun 9, 2003
Location
Gaithersburg, MD, USA
TDI
2015 Passat Titanium Beige six speed manual & Jetta, 1999.5, Tornado Red
I received an e-mail this morning from the VW dealer indicating my fender would be replaced under warranty! They should have the parts in next week and have a chance to paint it. At that point replacing it is a one day job.

Dave
 

Ann11

Member
Joined
Mar 15, 2011
Location
Eastern MA
TDI
'99.5 Jetta TDI 153,000
How long does it take to replace these fenders?
the VW is telling me it takes more than a week and they
have the fenders already. you unbolt and bolt I presume.
I'm not even getting the paint feathered in.
 

Ann11

Member
Joined
Mar 15, 2011
Location
Eastern MA
TDI
'99.5 Jetta TDI 153,000
how long does it take them to replace the fenders once they have them in hand?
they are telling me over a week and I'm not having them feather the color in either.
i can't give them my car for over a week and they won't give me a loner for free.
 

cleaver

Veteran Member
Joined
May 8, 2006
Location
Berwick, Nova Scotia
TDI
None - did own '01 and '02 Jetta TDI
It takes them less than a day to install the fenders. That is without painting them....I had black fenders installed (black car) and I dropped it off at 9am and picked it up at 4:30pm.
 

Jettaman53

New member
Joined
May 11, 2011
Location
Alberta, Canada
TDI
03 TDI Jetta
I just utilized the TN that a fellow member had posted as ammo and VW Canada paid to replace both front fenders on my 03 Jetta. Now following up as the issue recently appeared in the front door skins above the side view mirrors. Persistance seems to be the key to winning.
 

JPS06JW

Active member
Joined
Dec 20, 2008
Location
Blenheim,Ontario,Canada
TDI
013 Golf wagon
My dealer took care of both of my front fenders and, on a second occasion, replaced the tailgate because of some rust at the lower right corner of the glass. In both cases, the inspection, approval and repair was done within a week and the actual repair happened in 2 days.

Regards, John
 
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