Urgent help: my flywheel feels loose. Do I replace it?

dustingebhardt

Well-known member
Joined
Oct 19, 2010
Location
Tulsa, OK
TDI
2010 Jetta Sportswagen TDI (sold)
I'm knee deep into a clutch and slave cylinder replacement. My contact surface of the flywheel feels loose. With gentle pressure I can push it in towards the motor by about 2-4 mm. I can wobble the disc edges so that they make contact with the toothed flywheel plate, which is about 5mm. I know that it isn't supposed to move radially more than a few millimeters, which is doesn't, so I assume that the springs are still good. Should I replace the flywheel?
 

Vince Waldon

Top Post Dawg
Joined
Apr 25, 2009
Location
Edmonton AB Canada
TDI
2001 ALH Jetta, 2003 ALH Wagon, 2005 BEW Wagon
Obviously this is a judgement call... which is always easy to second-guess over the interwebs... but I personally am a big fan of "while I have it all apart I might as well...".

Assuming you've got the engine or tranny on the floor, of course. :)
 

dmarsingill

Veteran Member
Joined
Mar 26, 2011
Location
Dacula, GA
TDI
2011 Sportwagen Turned in , 2000 Z3 Coupe, 2003 Ford Expedition
There is a way to check it. You will have to look for it. It is supposed to move some.....as to how much...I don't know.

Donald
 

Ol'Rattler

Top Post Dawg
Joined
Jul 3, 2007
Location
PNA
TDI
2006 BRM Jetta
You only replace a clutch about every 200K miles if you know how to drive a manual. So ya, replace it. The whole idea is to make it to the next 200K mile change interval.

Whenever you refurb something, you need to replace everything involved with that system if there is any question on how long some parts might last. Having some parts that may not go to the next change interval is poor economy.

With a clutch, the only thing I might look for wear on is the surface the T/O bearing slides on on the front of the transmission. Most everything is just replaced.

Dual Mass Flywheels are such a pile of poo and if you don't pay attention, they can grenade and ruin your day.

I find it just amazing that a manufacturer can put a component on your car that can fail and destroy your transmission and that is exactly what a DMF does when it grenades and punches a hole in your tranny housing.
 
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Ol'Rattler

Top Post Dawg
Joined
Jul 3, 2007
Location
PNA
TDI
2006 BRM Jetta
Obviously this is a judgement call... which is always easy to second-guess over the interwebs... but I personally am a big fan of "while I have it all apart I might as well...".

Assuming you've got the engine or tranny on the floor, of course. :)
Yup......

Having to drop the transaxle later for something stupid failing is such a pain.
 

goodysgotacuda

Veteran Member
Joined
Oct 22, 2011
Location
Denton, TX
TDI
'12 Goft TDI/6spd & Jetta TDI/DSG
Isn't that flywheel around $300? I think the OP is primarily asking what is the testing procedure for one before shelling out that kind of coin to replace a "potentially good" part.

Don't get me wrong, if I questioned it, I'd probably put it under the "while I'm already here" category as well and sink that cost.
 

dustingebhardt

Well-known member
Joined
Oct 19, 2010
Location
Tulsa, OK
TDI
2010 Jetta Sportswagen TDI (sold)
It will be replaced. Sometimes it helps to step back and take the emotional response out of the equation. Yes, it is more money. Yes, the wifey is nagging me to get her spot in the garage back. Yes, it is more downtime without my vehicle and in a econobox rental car. But it some guy asked me the same question, I'd answer him the same way that you've all answered me. "While I'm in there . . . . "
 
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