Terrible Transmission Leak on 03 manual TDI

Tdijarhead

Top Post Dawg
Joined
Nov 10, 2013
Location
Lawrenceville PA
TDI
2003 TDI Jetta Daughters Car, 2001 TDI Beetle, Wife’s car, 2005 Golf TDI Mine, all 5 spds
I’m wondering why that circlip broke. Did it break as you were removing it? After you removed it?

Edit: I reread your flange removal post and I see it broke as it hit the floor. A new circlip should get you going again.
 

FluffySmooth

Active member
Joined
Dec 17, 2018
Location
Georgia, USA
TDI
2003 Alaska Green Jetta ALH TDI sedan 180,000 miles 02J 5spd transmission (aftermarket injectors, unsure of brand)
I’m wondering why that circlip broke. Did it break as you were removing it? After you removed it?
I'm not totally sure, but I think it broke when it hit the concrete floor. I have the car on my 2 post lift so it fell a good distance...
 

FluffySmooth

Active member
Joined
Dec 17, 2018
Location
Georgia, USA
TDI
2003 Alaska Green Jetta ALH TDI sedan 180,000 miles 02J 5spd transmission (aftermarket injectors, unsure of brand)
UPDATE: It has been a while since I worked on my car, but I thought I was post an update in case anyone else runs into this problem in the future. After I installed the new Axle flange and seal, I got the inner CV joint reattached and noticed the flange has some play in the transmission. The flange can be slightly "jiggled" in any direction. Everything was tightened down properly, but it still had some play to it. This means it is is most likely something like the bearing around the differential. This is the noise I am hearing, and it is most likely why my transmission leaks.
 
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