Rocker rust dilemma

Zak99b5

Veteran Member
Joined
Apr 30, 2021
Location
Albany NY
TDI
2003 Jetta TDI
I'd leave it open so you can flush out accumulated road salt and gunk. Then when it's dry, hit it with the fluid film again.

If you close it up, you will trap all that in there, and it will be harder to retreat completely with FF. I've been spraying FF on the rusty ends of my rockers twice a year, just before winter and again in the spring after washing the areas. But I only have a few inches on each rocker.
 

Scratcher

Veteran Member
Joined
Jan 19, 2011
Location
Grand Rapids MI
TDI
2004 TDI BEW Wagon
Fluid film has worked on oceon going ships since the 1940’s, if you weren’t aware. Do a little research on it. Discounting it as a serious option is a mistake in my opinion, and experience. Nothing can come between it and the metal. There’s also a product called permafilm that can be applied over it, that I never tried. Fluid film, better than paint. All I can say, up to you to accept or reject it.
Can't seem to locate Permafilm in the US. Some outlets don't ship to the US either!!
 

Scratcher

Veteran Member
Joined
Jan 19, 2011
Location
Grand Rapids MI
TDI
2004 TDI BEW Wagon
I'd leave it open so you can flush out accumulated road salt and gunk. Then when it's dry, hit it with the fluid film again.

If you close it up, you will trap all that in there, and it will be harder to retreat completely with FF. I've been spraying FF on the rusty ends of my rockers twice a year, just before winter and again in the spring after washing the areas. But I only have a few inches on each rocker.
Yeah, I'm going to and fro in my head about it. I will leave it open this winter and check it again in April or May when it warms up
 

snakeye

Veteran Member
Joined
Dec 13, 2009
Location
Montreal, Canada
TDI
2003 Jetta and Wagon, GLS 5sp
Some people here seem to think fluid film is some kind of miracle elixir for your car. I'm in the rust belt and can attest to the accuracy of the term car cancer; it's really what it is, and fluid film lies somewhere in-between polishing a turd and putting lipstick on a pig as a remedy. It's a good addition to an actual repair, but it's NOT a repair by itself.

I suggested panel adhesive and rivets earlier in the thread. Why not consider that? By avoiding welding, if you remove the rust and coat everything with an epoxy primer, inside and out, prior to closing up the hole, you'll ensure that you have the most rust proof solution since there won't be any burn through or imperfect welds. This would be an actual legit repair; joining panels this way is actually not that uncommon in car manufacturing today.
 
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Scratcher

Veteran Member
Joined
Jan 19, 2011
Location
Grand Rapids MI
TDI
2004 TDI BEW Wagon
Some people here seem to think fluid film is some kind of miracle elixir for your car. I'm in the rust belt and can attest to the accuracy of the term car cancer; it's really what it is, and fluid film lies somewhere in-between polishing a turd and putting lipstick on a pig as a remedy. It's a good addition to an actual repair, but it's NOT a repair by itself.

I suggested panel adhesive and rivets earlier in the thread. Why not consider that? By avoiding welding, if you remove the rust and coat everything with an epoxy primer, inside and out, prior to closing up the hole, you'll ensure that you have the most rust proof solution since there won't be any burn through or imperfect welds. This would be an actual legit repair; joining panels this way is actually not that uncommon in car manufacturing today.
In essence, I agree with you. I have a friend in the body work business and he said exactly the same thing. Nothing stops it. All you can do is delay the process. He did tell me that he found cheap engine oil, sprayed on, to be the most effective. He removes door and tailgate/trunk panels and sprays oil onto the metal.
I did not take the time to cut all the rot away. I just pulled off what I could and slathered rust treatment over it followed by fluid film. I think that will at least arrest the process until next spring. My plan is to get in there and do it as you suggested. It seems that covering it after extensive rot removal is going to at least arrest it for a few years because it will be at least dry. Of course we all know that humidity is no respecter of barriers. Nothing lasts in this world!!
 

Zak99b5

Veteran Member
Joined
Apr 30, 2021
Location
Albany NY
TDI
2003 Jetta TDI
Some people here seem to think fluid film is some kind of miracle elixir for your car. I'm in the rust belt and can attest to the accuracy of the term car cancer; it's really what it is, and fluid film lies somewhere in-between polishing a turd and putting lipstick on a pig as a remedy. It's a good addition to an actual repair, but it's NOT a repair by itself.

I suggested panel adhesive and rivets earlier in the thread. Why not consider that? By avoiding welding, if you remove the rust and coat everything with an epoxy primer, inside and out, prior to closing up the hole, you'll ensure that you have the most rust proof solution since there won't be any burn through or imperfect welds. This would be an actual legit repair; joining panels this way is actually not that uncommon in car manufacturing today.
Fluid Film certainly won't fix anything. But a good coating of it on bare rusty metal will slow down the rust. Looking at the pics again, all the metal up under the rockers is rusty-crusty. If that was all cut out, you'd need way more than a replacement rocker panel.
 

jmodge

Top Post Dawg
Joined
Jun 18, 2015
Location
Greenville, MI
TDI
2001 alh Jetta, RC2 w/.205's 5speed daily summer commuter and 2000 alh Jetta 5spd swap, 2" lift, hitch, stage 3 TDtuning w/.216's winter cruiser, 1996 Tacoma ALh
50 years of used engine oil

Friend of mines dad used to do that. He’d pull on a dirt and spray it down. It would take a few weeks of cleaning windows. He got the idea from working at consumers power where they did that to their trucks. This was in the ‘60’s.
I tried that at work to the salt trucks and those paranoid fools flipped out about it.
 

Bradm

Veteran Member
Joined
Jan 26, 2019
Location
Wisconsin
TDI
02,03,05, Jetta 99.5 Golf
I spray my trucks with a 80/20 mixture of used hydraulic oil and diesel fuel im spring and fall. I use an old fire extinguisher, the kind you can take the top off and has a schrader valve. I had to heat and bend the tip so it sprays a better pattern.
works awesome fill it up, put some psi to it and it sprays on like paint
 

KrashDH

Top Post Dawg
Joined
Dec 22, 2013
Location
Washington
TDI
2002 Golf
I suppose you could say that yes 🤣
I recently fixed the crank seal and pan gasket leaks though so now it will start rotting away lol
Crank seal is pretty common one.
Now what really sucks, is if you get a leak from between the gear housing and block...because in order to replace that $10 gasket, cam has to come out...which means radiator frame support has to be cut, lifters have to be held in place and not dropped into the oil pan...that job sucked.
 

ekincaid

Veteran Member
Joined
Jun 28, 2013
Location
North Carolina
TDI
03 Golf TDI
I read these threads and cringe... I grew up in the salt. Haven't dealt with it since. My Golf is rust free here in NC.
 
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