As many of you know, the rear washer of the Mark IV Golf & Wagon (and others) often develops a leak. Not only is the leak annoying, rendering the rear washer useless, but can lead to rust and damage to the washer motor, rust within the rear hatch and trunk, or damage to the electronics causing a multitude of other problems.
RainX orange tells me there's a problem! This pic is from the sound damping on the inside of the rear hatch trim. See below for removal.
This leak can usually be traced to three areas:
1) The brass tube that runs through the center of the rear wiper motor, from the lower washer fluid line to the washer spray jet, develops a crack, allowing fluid to enter the washer motor, the interior of the rear hatch, or the trunk. Indicators include weak spray or lack of washer fluid spray at the rear jet, or when the rear washer jet rotates with the wiper arm (it should be stationary, and pointed straight up).
2) A cracked, disconnected, or broken “upper” washer fluid line (under or near the driver side “C” pillar).
3) A cracked, disconnected, or broken “lower” washer fluid line (inside the rear hatch, under the plastic trim).
4) Other problems include cracks in the front washer reservoir, bad washer pumps, a leak at the front of the fluid lines, and clogged washer spray jets.
There are several good threads on TDIClub and other places regarding various fixes:
1) Replacing the rear motor with a new one (p/n 1J6955711C).
2) Removing the old motor and fixing with the official repair kit (p/n 8L0998711).
3) Removing the old motor and fixing with various DIY methods.
4) Fixing or replacing broken or leaking areas of upper or lower washer fluid line.
SEE post #12: I've linked the most useful threads which are connected to the problems and fixes above, plus some threads on the Avant mod.
After reading lots of threads from many different sites:
1) Don’t assume the leak is from the brass tube. Some series of VAG motors have other internal leaks, and some have an exterior leak where the base to the fluid tube exits the motor. Be sure to check the washer fluid lines. If you have a leak at the rear sunroof lines, these run right next to the rear washer fluid lines, but there’s no discoloration.
2) The repair kit, at apx $118 is nearly the cost of a new rear motor ($140), and uses the same brass tube which will eventually rust or fail.
3) Some owners (including TDIClub’s jmur, Herm, etc.) repaired the leak at the brass tube using DIY methods, other than the repair kit, such as stainless steel tubing, new brass tubing, rubber tubing, etc.