Great thread!
I have another TDI into a Mk1 swap coming up. I've been wanting to get away from soldering connections to the fuse box and have been wanting to make the switch to factory crimps.
After days and days and days of searching for the round terminals to the CE1 fuse box, I finally found them! Figured I would share! Note, these are for german production fuse boxes, not for late westy. Im also not sure yet if they apply to the early Mk1 boxes used in the 1970s. This would be for the Cabriolet and Mk1 Jetta after 81 or 82, whenever they switched the fuse box style.
Basically the small pins are 1.6mm, the large pins are 3.5mm.
I havent found a supplier here in the US. There are several companies in the UK that list them, but none of them have a shoppping cart that allows shipping to the US. Many of them not even shipping to Europe.. Not sure if its a Brexit thing or something..
Soo anyhow. The company that makes the pins is called Van Line.
http://www.vanline.no/filemanager/download_file/file/369983.pdf
- Part Number ET405: 3.5mm pin. 0.5-1.0mm^2 wire size
- Part Number ET406: 3.5mm pin. 1.0-2.5mm^2 wire size
- Part Number ET409: 1.6mm pin. 0.5-1.0mm^2 wire size
NOTE: There is also an ET407, which is also 1.6mm, for 0.75-1.5mm^2 wire. At first glance, it appears to be the same as the 407, just for larger wire(like the difference in the 405 and 406). That is a different series terminal! The retaining clips are much closer to the end than they are on the VW Terminal!
After going through the pain of trying to order off websites and getting rejected I went on eBay and found a few sellers with shipping to the US.
Terminals come in packs of 20. I bought 2 packs of each, total shipped to the US was like $130.