Need Picture of Cooling Hoses and Electrical Connections for 2002 Jetta ALH Manual Transmission Rebuild

[TDI Jim]

I need pictures of the routing of the coolant hoses and electrical connections for my 2002 Jetta Wagon rebuild project as I put it back together. The car started life as an automatic, converted to 5 speed by the previous owner, and now I am installing a newer engine and 6 speed O2M Manual transmission and dieselgeek short shifter, deleting the EGR and upgrading turbo and nozzles. I am getting ready to put the radiator, condensor, and front on so need help figuring this out, specifically:

1. Top radiator hose connector between the 2 hoses as there may be a coolant temperature sensor I was not aware of, since the hose barb does not have a place for the hose to go to from what I see. Also the oil cooler hose routing.
2. The electrical connections off the black conduit loom that is behind the battery.
3. How the wiring looms are secured in the engine bay
4. For an 02M transmission how the power steering hardline is secured by the transmission bracket, so it does not hit the side to side shifter mechanism nor wear on the bracket as it is a very small space.

Thanks everyone, I have to get this car back together and running this weekend due to an unexpected move!

 

[mittzlepick]

02m has a special ps hose i think. My car has a 6 speed from previous owner. I think i used an auto hose to replace it when it rotted out. It runs over the top as oposed to a 5 speed hugging the bottom of black tin cover on tire side of trans. Im sure i tweeked it and maybe used a cable clamp like used near the ps pump. Ive intended to look for the right one to replace it thanks for the reminder.

 

[mittzlepick]

The hardline should attach to the starter bolt stud with a metal bit and a cable clamp i think.

 

[mittzlepick]

Back to my first post what lone are you using over the trans or under the trans. Since who knows? But you. How far a move? Are you driving it for your move? Are you filling it with stuff for your move? Are we related? Seems like a last minute thing id do.

 

[mittzlepick]

Some have an in the middle coolant sensor. Ive worked on so many its a bit foggy. Reread you post. Zip tie that line out of the way of shifter bits. You dont have the right line. Ian take pictures of mine maybe in . Pm me i cam give my cell number and we could figure it out if you need to drive it away.

 

[TDI Jim]

Back to my first post what lone are you using over the trans or under the trans. Since who knows? But you. How far a move? Are you driving it for your move? Are you filling it with stuff for your move? Are we related? Seems like a last minute thing id do.

I am using the 5 speed power steering hardline back to the steering rack. Boertje set me a picture showing a double headed bolt in the forward transmission bracket bolt location, so attached the hardline there with a band clamp, so it is all good now.
As far as a quick move, my now ex partner is having an affair.
Yes the hardline clamp at the front attaches to the lower starter double bolt.
Thanks everyone for your help.