Need Advice On Glow Plug resistance

Look4ward

Veteran Member
Joined
May 22, 2004
Location
Grimsby Ontario
TDI
2000 Jetta Green
I read the how to on glow plug testing, I have three that read infinite and the other shows no resistance at all. I know my multi meter only has settings for 2000 and 2000k and I believe this is too high to read the resistance of the plugs with the full shorts. Am I on the right track in assuming the plug with no resistance is the faulty?

Thanks in advance.
 

fnj2

Veteran Member
Joined
Aug 1, 1999
Location
Wellfleet, Massachusetts, USA
Nope. The one that looks like a short (0 ohms) is no doubt somewhere in the good range of 0.5-1.5 ohms. The three that read infinite are definitely bad.


Repeat the test carefully though. Really jab down on the lead that is in contact with ground, because the cylinder head usually has external surface corrosion and you need to make a good contact.
 

BobnOH

not-a-mechanic
Joined
May 29, 2004
Location
central Ohio
TDI
New Beetle 2003 manual
I had a glow plug go bad a month ago (about 65k mi), replaced it, and since had two more go. I went ahead and replaced all of them. It seems to me that once they start to go you may want to replace the set.
 

ymz

Top Post Dawg
Joined
May 12, 2003
Location
Between Toronto & Montreal
TDI
2003 Jetta TDI Wagon, 2003 Jetta TDI Wagon
You need a digital multimeter with a scale of 200 ohms or less (many of them have an ultra-low resistance scale meant for checking Diodes). You can find these meters for about $15...

If you truly have 3 glow plugs that show up with infinite resistance, they're dead... Brian Harrison sells a set of 4 with shipping included:

http://www3.ns.sympatico.ca/roseland/VWPartsA4.htm

I assume you've got a Check Enginel Light... it will need to be cleared with a Vag-Com afterwards... cleaning the harness with DeOxit will also be helpful at some point...

Yuri.

(I'm in Downtown Toronto... if you're in the area, I can check them for you...)
 

Look4ward

Veteran Member
Joined
May 22, 2004
Location
Grimsby Ontario
TDI
2000 Jetta Green
Well, I may have screwed up then, I went ahead and replaced the one with no resistance. I know it seems such a simple thing but now I'm wondering because I checked the new plug with the same ohm meter and it also read full short, so now I'm a little baffled. I've arranged to meet with a forum brother to clear the code with his VAG, I'll check that and get the right meter. If I did replace the only good plug I'll get four more locally ($18 each) and do them all.
To add pain to misery I dropped the old plug into the engine compartment, short of removing the battery and starter to get at it I guess I'll be purchasing one of those "magnetic extension pick up things"!!!

P.S. Do NOT try to install Wingnuts SS vacuum kit outside in -10C temps - lol!!
 

craig01b

Top Post Dawg
Joined
Mar 17, 2004
Location
Guelph, Ontario.
TDI
None
In this climate, 4 winters and toss em....maybe 5 if you are brave. I have seen too many td's and tdi's in ski hill parking lots at the end of the day looking for a boost.

Craig B
 

DaveGaunt

Veteran Member
Joined
Apr 5, 2004
Location
SW Ontario, Canada
TDI
2001 Golf Blue
Yep replace them as a set.
Look4ward: Roseland has them for about $13.00 CDN. Contact Brian 2 www.roseland .com. Great prices, fast, knowledgable service.

No affilliation, just very happy customer.
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
Another way to check the whole circuit is to take the glow plug control unit out and ohm check the contacts there. You can test both circuits, 1/2 and 3/4. They are labeled on the control unit's little diagram. This helps to pinpoint if you have an issue with the harness as well.

If you find a variation in ohm readings between the two circuits, chances are good something is amiss...then you can check the plugs themselves. If they check OK, you know there is an issue somewhere in the wiring....which is usually a bad connection at or in the harness over the plugs.

Also hard starts can be caused by a faulty coolant temp sensor....and when these go flakey they often will set a "soft code" meaning no MIL illuminated but a DTC stored in the ECU's memory. And more times than not a "generic" OBD2 scan tool will NOT retrieve that DTC! If everything is working correctly, the coolant temp sensor will send the correct signal to the ECU, which in turn grounds a terminal at the glowplug control unit, causing its relay to energize and provide power out to the plugs. However after the engine starts, the relay will energize for the "afterglow" which can go for quite a while (2 minutes I think) but will cut out if the engine is revved over 2500 RPM. When it goes below 2500 though it'll kick back on. I personally think this excessively long afterglow time (for emissions reasons, none other really) is why so many TDI glowplugs don't live a very long life. The older cars afterglow was only about 10 seconds.:cool:
 
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