Mk4 auto junky plastic pipe crap.

jmodge

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Joined
Jun 18, 2015
Location
Greenville, MI
TDI
2001 alh Jetta, RC2 w/.205's 5speed daily summer commuter and 2000 alh Jetta 5spd swap, 2" lift, hitch, stage 3 TDtuning w/.216's winter cruiser, 1996 Tacoma ALh
Just look up upper hose on a sales site and it will pop up with a part number. I got one through NAPA years ago, but they don’t seem to stock much for them anymore
 

GlowBugTDI

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Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
Just look up upper hose on a sales site and it will pop up with a part number. I got one through NAPA years ago, but they don’t seem to stock much for them anymore
Thanks, I was frantically trying to search before dark as my wife needs the car in the morning. After 30min of searching she beat me to it and found the part. Local auto zone had one in stock thankfully. 20$ and I'm on the road again.

Part# 902-914 upper coolant pipe.
 
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Nuje

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Feb 11, 2005
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Island near Vancouver
TDI
2002 Golf 6MT; 2015 Sportwagen 6MT; 2016 A3 e-tron 6DSG
OE part #: 1J0121087B
I snapped the little nubbin off just by nudging my elbow against the hose one time; having the $4 part on hand turns a "sorry, you can't have your car back for another few hours" into three-minute fix.
 
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GlowBugTDI

Veteran Member
Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
OE part #: 1J0121087B
I snapped the little nubbin off just by nudging my elbow against the hose one time; having the $4 part on hand turns a "sorry, you can't have your car back for another few hours" into three-minute fix.
Literally! All I did was barely pull on the hose it and it fell off. I had planned to get rid of the whole mess when I manual swap the car. I didn't know it was this brittle or I would have replaced it. It mushed up like carboard. Thankfully the thermostat housing was replaced last year so I don't have to worry about that one.
 

jmodge

Top Post Dawg
Joined
Jun 18, 2015
Location
Greenville, MI
TDI
2001 alh Jetta, RC2 w/.205's 5speed daily summer commuter and 2000 alh Jetta 5spd swap, 2" lift, hitch, stage 3 TDtuning w/.216's winter cruiser, 1996 Tacoma ALh
Literally! All I did was barely pull on the hose it and it fell off. I had planned to get rid of the whole mess when I manual swap the car. I didn't know it was this brittle or I would have replaced it. It mushed up like carboard. Thankfully the thermostat housing was replaced last year so I don't have to worry about that one.
How did you intend on getting rid of it? That’s a high point coolant outlet. For some reason the coolant manifold outlet was designed lower than the highest point within the head. That port must flow out and to the radiator to be circulated and cooled.
 

GlowBugTDI

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Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
How did you intend on getting rid of it? That’s a high point coolant outlet. For some reason the coolant manifold outlet was designed lower than the highest point within the head. That port must flow out and to the radiator to be circulated and cooled.
Swapping in the one from the manual car. Then it wouldn't be all plastic garbage. To be fair its lasted this long, but you know... one less failure point.
 

jmodge

Top Post Dawg
Joined
Jun 18, 2015
Location
Greenville, MI
TDI
2001 alh Jetta, RC2 w/.205's 5speed daily summer commuter and 2000 alh Jetta 5spd swap, 2" lift, hitch, stage 3 TDtuning w/.216's winter cruiser, 1996 Tacoma ALh
Swapping in the one from the manual car. Then it wouldn't be all plastic garbage. To be fair its lasted this long, but you know... one less failure point.
I know the coolant manifolds differ, as well as the steel pipe because of trans cooler, but Doesn’t that coupler pictured go on either setup to incorporate the steam port?
 

GlowBugTDI

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Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
I know the coolant manifolds differ, as well as the steel pipe because of trans cooler, but Doesn’t that coupler pictured go on either setup to incorporate the steam port?
yes it meets up with a "T" coming off the head that pushes coolant back to the coolant reservoir. That being said you can swap it out for the manual set up and It will work the same by getting rod of the T. The manual trans came with 2 different set ups. 1, a plain coolant hose from the rad to the aluminum head flange. 2, A coolant hose on both sides of a plastic bit with a "purge/fill port" in the same spot as the auto's. one end goes to rad, the other goes to the coolant flange on the head.

Technically I could keep this set up when swapping the trans by just joining the trans cooler ports together, but I'm not sure I will. If I do I will swap out all the plastic bits for new ones from ID parts.
 

jmodge

Top Post Dawg
Joined
Jun 18, 2015
Location
Greenville, MI
TDI
2001 alh Jetta, RC2 w/.205's 5speed daily summer commuter and 2000 alh Jetta 5spd swap, 2" lift, hitch, stage 3 TDtuning w/.216's winter cruiser, 1996 Tacoma ALh
yes it meets up with a "T" coming off the head that pushes coolant back to the coolant reservoir. That being said you can swap it out for the manual set up and It will work the same by getting rod of the T. The manual trans came with 2 different set ups. 1, a plain coolant hose from the rad to the aluminum head flange. 2, A coolant hose on both sides of a plastic bit with a "purge/fill port" in the same spot as the auto's. one end goes to rad, the other goes to the coolant flange on the head.

Technically I could keep this set up when swapping the trans by just joining the trans cooler ports together, but I'm not sure I will. If I do I will swap out all the plastic bits for new ones from ID parts.
In case that wasn’t a typo, nothing goes TO the coolant flange on the head, everything is coming out. If you’ve seen one without the tee, that’s probably someone’s modification. Not sure what the consequences of deleting that would be, hot coolant/steam from that port would go into the ball and back into the block.
 

GlowBugTDI

Veteran Member
Joined
Jul 20, 2018
Location
Cambridge, MN
TDI
2001 Beetle GLS TDI (BIODSL). 01 original Glow Bug TDI (sold)
In case that wasn’t a typo, nothing goes TO the coolant flange on the head, everything is coming out. If you’ve seen one without the tee, that’s probably someone’s modification. Not sure what the consequences of deleting that would be, hot coolant/steam from that port would go into the ball and back into the block.
Correct, I simply meant that the hose connects to the flange on the head.
 
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