Leon 1.9 tdi 110 project

[vitr0x]

Hi all, I'm new here. I need ur help to upgrade my leon.
I want bring this engine to 250 hp / 300 if it's possible.
Now my car have new timing belt and new head gasket.
It have stage 1, No EGR, Pop corn and a full tube exhaust.
If someone can help to find a good list of components ( turbo, nozzles ..)
I can spend some money of course.

Thx all for ur help !

Have a nice day

 

[Hayden011]

Look for x5 3.0 turbo, that worked wonders for me. I didnt change the injector heads yet which the car is running to lean now, needing more fuel. and the clutch is slipping now.

 

[Yourbuddysatin]

engine code and manual or auto trans?

 

[vitr0x]

It's an ASV VP 110 with manual transm

 

[Yourbuddysatin]

Anything is possible but to get that hp I would think that’s going to be a rabbit hole you want to go down.

 

[vitr0x]

Yeah i know but i wan't t do the most better for this engine

 

[FRtdilover]

If you don't like hybrid then a gtb2056vl or vk is good for 250/270hp and gtb2260vk is good for 300hp. But you need a custom exhaust manifold and downpipe, nothing plug&play. You also need fuel, big nozzles and 11 or 12mm pump head.
A bigger intercooler will also be required at this power target

Your clutch will also need to be upgraded by the way

Also keep in mind that you'll lose low end driveability.. anything bigger than a 1752 will affect the low end response, it's a matter of compromise

 

[vitr0x]

If you don't like hybrid then a gtb2056vl or vk is good for 250/270hp and gtb2260vk is good for 300hp. But you need a custom exhaust manifold and downpipe, nothing plug&play. You also need fuel, big nozzles and 11 or 12mm pump head.
A bigger intercooler will also be required at this power target

Your clutch will also need to be upgraded by the way

Also keep in mind that you'll lose low end driveability.. anything bigger than a 1752 will affect the low end response, it's a matter of compromise

Do you know one turbo which it's compatible with stock manifold, Does a TDI 150 PD Turbo will do something good ?

 

[Yucca]

Recipe for 250-300bhp:
- 0.320 Nozzles
- GTB2260VK turbo
- Cam (regrind 9.5-10mm, 260degree)
- Intercooler upgrade
- Good tuner

(ported head)
(11mm pump)

 

[Booxter]

Recipe for 250-300bhp:
- 0.320 Nozzles
- GTB2260VK turbo
- Cam (regrind 9.5-10mm, 260degree)
- Intercooler upgrade
- Good tuner
(ported head)
(11mm pump)

will the pistons and connecting rods withstand this power ?

 

[FRtdilover]

Do you know one turbo which it's compatible with stock manifold, Does a TDI 150 PD Turbo will do something good ?

I guess you have vnt turbo already, probably a gt1749v that is integrated to the manifold so you can't change turbo without changing the manifold.

I know darkside sell adapter flange to fit manifold from Passat 1.9tdi but it's for Passat/Audi A4 platform, not sure it'll fit your car



Anyway, there is no way for a pd150 turbo or even an hybrid based on pd150 to produce 250/300hp

 

[Yourbuddysatin]

will the pistons and connecting rods withstand this power ?

Tuning it to make the Max torque curve in higher rpm would make them last longer but in the end the rods will bend

 

[Byd1380]

This is my setup in a Mk2 VW golf. Currently making 275bhp and 375Lb/Ft (Flywheel figures). I would consider selling the complete engine. Also 02J with LSD and CG Motorsport clutch etc.

1.9 Tdi PD150 bottom end – Built from new. Pistons machined for lower CR
Standard 110bhp head
Newmans modified cam
Custom intake manifold from 5 cylinder
57mm intercooler pipework made to suit
TOYOSPORT Front mount intercooler
Garrett GTB2056v turbo fitted with billet compressor wheel
Custom tubular exhaust manifold
3" Custom downpipe with full 3” track slag exhaust system.
X-Flow 0.280 injectors fuel injection system
11mm Pump from Automatic VW 1.9tdi
EDC15 ECU
Large AEM airfilter

Ivan