Keyless (KESSY) Door Handle Repair

DownLow

Vendor , w/Business number
Joined
Sep 2, 2009
Location
Nova Scotia, Canada
TDI
2001 Beetle TDI, 2000 Beetle R32 Swapped
Hey guys,

The driver front door handle on my 2011 Highline is apparently NFG. Has anyone ever successfully repaired one of these rather than outright replacement?

I'd be interested to try, I'm fairly good with electronics I'm just curious to know what goes wrong with these before I tear everything apart.

Thanks!
 

Spacewalker

Well-known member
Joined
Jul 17, 2015
Location
Poland
TDI
2.0 CR
They are permanent glued .
AS far as I know only AUDI have repair set for kessy door handle
In a fact i never hear that MK6 , Skoda , passat have issue with this

What error you have ?
 

DownLow

Vendor , w/Business number
Joined
Sep 2, 2009
Location
Nova Scotia, Canada
TDI
2001 Beetle TDI, 2000 Beetle R32 Swapped
It says "CHECK KEYLESS" in the cluster and the door handle touch to unlock feature does not work.
 

Spacewalker

Well-known member
Joined
Jul 17, 2015
Location
Poland
TDI
2.0 CR
I will recommend to do a VCDS diagnostic to see an error
Might be a wire for example .
I remember while I did my Kessy , and did not fit door handle, It always show me Kessy Defective .
Never seen a Check Kessy

Anyway - do a diagnostic 1st before you will start disasembly parts
 

DownLow

Vendor , w/Business number
Joined
Sep 2, 2009
Location
Nova Scotia, Canada
TDI
2001 Beetle TDI, 2000 Beetle R32 Swapped
From VCDS tonight:

Address 05: Acc/Start Auth. (J518) Labels: 5K0-959-434.clb
Part No SW: 5K0 959 434 A HW: 5K0 959 434 A
Component: VWKESSYPQ35GP 085 0802
Revision: 00085000 Serial number: 0146076623
Coding: 030C0C
Shop #: WSC 00066 000 00000
ASAM Dataset: EV_KESSY_PQ35GP A01018
ROD: EV_KESSY_PQ35GP.rod
VCID: 336EA4D69AABC9A690-8066
2 Faults Found:
1052939 - Touch Sensor on Exterior Door Grip; Driver Side
B116B 13 [009] - Open Circuit
Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 4
Fault Frequency: 254
Reset counter: 88
1057035 - Antenna for Keyless Entry System; Drivers Side
B116F 13 [009] - Open Circuit
Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 4
Fault Frequency: 1
Reset counter: 26
Mileage: 0 km
Date: 2015.08.12
Time: 16:30:01
 

DownLow

Vendor , w/Business number
Joined
Sep 2, 2009
Location
Nova Scotia, Canada
TDI
2001 Beetle TDI, 2000 Beetle R32 Swapped
Any tips on accessing the wiring loom inside the door? I watched a YouTube video about the door panel removal and that looks easy enough but there's an inner panel in there too.
 

chreds

Member
Joined
Sep 18, 2016
Location
Calgary
TDI
2013 Jetta M/T
Did you ever get this resolved? My touch to lock/unlock just stopped working on drivers side only. Getting the open circuit fault in VCDS for the touch sensor. No warnings on MFD for key detection to start and passenger and trunk work fine for touch unlock/lock. Workshop manual says door handle must be replaced as a complete unit and that antenna and touch sensor are in the handle.

There are also instructions for replacing the handle in the manual. I guess I'll remove the door panel and see if there's a loose connection first.
 
Last edited:

El Serch

Well-known member
Joined
Oct 27, 2010
Location
San Diego
TDI
Jetta 2003, 5 speeds, pass away, current Jetta 2011, Manual 6 Speed
Did you ever get this resolved? My touch to lock/unlock just stopped working on drivers side only. Getting the open circuit fault in VCDS for the touch sensor. No warnings on MFD for key detection to start and passenger and trunk work fine for touch unlock/lock. Workshop manual says door handle must be replaced as a complete unit and that antenna and touch sensor are in the handle.

There are also instructions for replacing the handle in the manual. I guess I'll remove the door panel and see if there's a loose connection first.
Where I can see the instructions on how to replace the handle?
 
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