Injector replacement with no start

NorVW

New member
Joined
Oct 5, 2024
Location
Norway
TDI
MK7 TDI
Hello, sorry for my first post being a cry for help, but I'm at a bit of a loss.

Background is that my partners MK7 1.6 CXXB golf has been diagnosed with bad injectors, and they wanted almost £3K / $4K. Thought i'd have a go at doing it myself, got the old ones out, sent them to be refurbished. Guy said all 4 looked bad, like water had been in the tank. He managed to refurbish them and sent them back to me.

So I drained the tank, changed the fuel filter and refilled with diesel. Refitted the injectors with new washers and seals ( and in the same order), torqued them down with new stretch bolts. Afterwards I hopped onto VCDS and ran the "Transfer fuel pump test" for 2 minutes or so.

Tried to crank it, and it spluttered to life briefly before dying again. Cranked a tiny bit more and there was no signs of life. I'm hesitant to just crank it to death 'cos I dont want to ruin the HPFP anymore than I already have, but does anyone have any ideas why its not bursting to life.

Things I've tried include

1. Checking and reseating the injectors. I cleaned the injector bores out prior and they look clean.
2. Checked all the fuel pipes, looks relatively dry.
3. Checked that fuel was actually going into the filter housing, looks good.
4. Took off the return lines to see if fuel was comign out, and it was.

Things I'm tempted to try but too nervous / unsure if theyll help:

1. Crack the lines going to the injector to see if fuel sputters out
2. Run the Transfer fuel pump test again for another 3-4 minutes to really ensure any air is out
3. Assume the fetal position and cry on the floor

If anyone has any brainy ideas as to what I'm missing or could be checking, let me know!
 

ticaf

Veteran Member
Joined
Nov 15, 2018
Location
US Mid-Atlantic
TDI
Stock 2015 Golf SW S Manual TDI
Hpfp will be fine if fuel is getting to it.
You probaby have air in the line.
Not sure what the procedure is to bleed. Cracking the lines and let air out might help.
Id say keep cranking.
 

NorVW

New member
Joined
Oct 5, 2024
Location
Norway
TDI
MK7 TDI
I'd love to keep cranking but it'd quickly deplete the battery I imagine.

I will try and continue running the fuel transfer pump test and see if that gets all the air out.
 

super1

Veteran Member
Joined
Apr 19, 2010
Location
NY
TDI
none
I'd love to keep cranking but it'd quickly deplete the battery I imagine.

I will try and continue running the fuel transfer pump test and see if that gets all the air out.
Crack the injector lines & crank till fuel comes spurting out & retighten & try to start
 

Nuje

Top Post Dawg
Joined
Feb 11, 2005
Location
Island near Vancouver
TDI
2002 Golf 6MT; 2015 Sportwagen 6MT; 2018 A3 e-tron 6DSG
I'd love to keep cranking but it'd quickly deplete the battery I imagine.

I will try and continue running the fuel transfer pump test and see if that gets all the air out.
Any success?
My concern would be that, if you got water contamination to the injectors, that means you had water go through the HPFP, and high metal-on-metal contact inside the pump might have damaged the pump. And thus, sent some little metal bits through the whole fuel system.

The remedy for which would be: replace HPFP, and then all of the things you had done previously (including getting the injectors serviced again - and I'm not sure "refurbishing" will clean them out; you'd have to check with the shop who does that work).
 
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