Help me pick a clutch!

maxmoo

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Jan 19, 2011
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Lakefield, Ontario, Canada
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2000 golf, 2001 golf, 2000 beetle, 2003 wagon, 2004 golf, 2004 jetta, all diesels
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Jesus Is Lord

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Jan 24, 2014
Location
Hersey, MI
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2005 Passat TDI Wagon 144,000 2003 Eurovan VR6 2007 Touareg V10 TDI 158,000
The Bahnhof and FX clutch you have listed are the same exact clutch. I did a lot of research on those exact clutchs. They are absolute garbage.

I ended up using a LUK 17-050. maxmoo has a link in his post.

I purchased this one, it is cheaper than Amazon. The $188.63 clutch kit in this link is the LUK 17-050.
http://www.partsgeek.com/catalog/2000/volkswagen/jetta/clutch/clutch_kit.html
 

absalom

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Aug 15, 2013
Location
Denver, CO
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none
Is there a sub $350 option that can handle tune and nozzles?

The Bahnhof and FX clutch you have listed are the same exact clutch. I did a lot of research on those exact clutchs. They are absolute garbage.

I ended up using a LUK 17-050. maxmoo has a link in his post.

I purchased this one, it is cheaper than Amazon. The $188.63 clutch kit in this link is the LUK 17-050.
http://www.partsgeek.com/catalog/2000/volkswagen/jetta/clutch/clutch_kit.html

Not doubting you, but what makes them garbage? I don't believe the LUK clutch will hold up to a tune and nozzles ... please correct me if I'm wrong!
 
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SyncroHead

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Sep 3, 2013
Location
Southern California
TDI
2004 Beetle GLS TDI, 2015 Golf SportWagen S TDI, 2015 Passat SE TDI
Car: 2004 New Beetle TDI, 96K miles. Original clutch & DMF. Stock everything.
New to me, purchased just a few days ago with hard shifting, suspecting the clutch or DMF failure. Mindset: Drive directly to the shop, by the shortest route! I felt very relived to get it into the shop late before it got much worse.

Just had my clutch replaced today also. Wanted assurance about delivery, so I ordered my $199 complete LUK 17-050 assembly from Amazon, shipped direct to my mechanic. He said his sources could only provide these for over $350 and was happy to have me order the clutch.

By the time I got by the shop late in the afternoon, it was already installed, so I didn't get a look inside. But, the old clutch parts told quite a story! Flywheel was quite marred with many discolored spots alternating with shiny spots. Surface of the pressure plate was very similar, but even worse. The big deal was that the pressure plate was severely cracked in several places. About 5 easily visible cracks, with two going all the way from the inner to the outer edge of the ring. The largest of the cracks (a complete separation actually) was about 1/8" across!

Clutch disk itself had signs of wear, but didn't look all that bad compared to the cracked up pressure plate. Felt very fortunate to have this replaced before the pressure plate just grenade and sent shrapnel everywhere.

I'm amazed we can get this Luk 17-050 complete assembly (flywheel, disk, pressure plate, T/O bearing) for under $200 - shipped! It's a good day when parts cost less than you feared.

Looking forward to being able to feel the NB TDI shift the way it's supposed to.

Jim
 

nkgagne

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Sep 30, 2010
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Kitchener, Ontario Canada
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2015 Sportwagen 6M, 2006 Golf GLS TDI (sold)
I splurged on the SBC Stage II Daily, not for the performance, but for longevity. I have a lot of stop & go traffic on my commute, and lots of stops & starts (red lights, stop signs, etc.). It's not clutch-friendly. Not eager to pay another $500 in labour in another 3 years, so got a good clutch and insisted all parts in the bellhousing be replaced.

Also, contrary to common wisdom, I got the 14# flywheel and love it. Car feels much spritelier, but is a bit louder at full throttle.
 

IndigoBlueWagon

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Location
South of Boston
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'97 Passat, '99.5 Golf, '02 Jetta Wagon, '15 GSW
The LUK 17-050 is a very nice clutch kit. I had it in my wagon briefly. It drives beautifully, but it won't hold much power. PP764s and a tune will probably test its limits. My wagon overwhelmed it immediately. I had SBC modify the friction material and put it in my A3, and it was great in that application.

The second option on the first post isn't a bad one, as long as you're willing to put up with the noise from the light flywheel. And some cars won't idle or run well at low speeds with a light flywheel: seems something with the fueling is upset by the lack of rotating mass. My '99.5 wouldn't run well at low speeds with a 14 lb. flywheel: put in a 22 lb. and it runs great.
 

Jesus Is Lord

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Jan 24, 2014
Location
Hersey, MI
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2005 Passat TDI Wagon 144,000 2003 Eurovan VR6 2007 Touareg V10 TDI 158,000
Is there a sub $350 option that can handle tune and nozzles?




Not doubting you, but what makes them garbage? I don't believe the LUK clutch will hold up to a tune and nozzles ... please correct me if I'm wrong!
I read that they were either stock clutches with a coat of paint or Chinese garbage. I have a LUK 17-050 with DLC 1019 nozzles and 11mm pump. So i know it will hold that, I am not sure about a tune because I have never tried.
 

nkgagne

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Sep 30, 2010
Location
Kitchener, Ontario Canada
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2015 Sportwagen 6M, 2006 Golf GLS TDI (sold)
The second option on the first post isn't a bad one, as long as you're willing to put up with the noise from the light flywheel. And some cars won't idle or run well at low speeds with a light flywheel: seems something with the fueling is upset by the lack of rotating mass. My '99.5 wouldn't run well at low speeds with a 14 lb. flywheel: put in a 22 lb. and it runs great.
Interesting, Peter. Maybe this is a difference between ALH and PD? My PD is happy as a pig in <insert bleep sound effect of choice> with the 14 #, just a little noisier is all. Slow-speed driving is fine.
 

kray

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Oct 20, 2013
Location
Knoxville, TN
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Golf TDI
I did this guy from iDparts.com with the G60/VR6 option. Peter actually sold it to me. Came with everything I needed to get the job done (including all your stretch bolts). Very very happy with how strong it is. Unfortunately, it made the differential my new weak link which exploded a month later when the pin slipped out.

I have 270,000 miles and replaced the stock clutch which had no life left in it. I'm running RC stage 2 with PP520 injectors and a fresh VNT15.
 
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IndigoBlueWagon

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'97 Passat, '99.5 Golf, '02 Jetta Wagon, '15 GSW
Interesting, Peter. Maybe this is a difference between ALH and PD? My PD is happy as a pig in <insert bleep sound effect of choice> with the 14 #, just a little noisier is all. Slow-speed driving is fine.
I think it is a rotary pump thing. And more common on the older ALHs with more primitive electronics than the later ALHs.
 

absalom

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Aug 15, 2013
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Denver, CO
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Just pulled the trigger on a used VR6/G60 combo, however it doesn't come with the required nuts/bolts. I assume my stock bolts will not work, correct? Does anyone know where I can pick these up?
 

Dimitri16V

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Jan 30, 2005
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DE
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01 Golf, 04 Golf
Kit should come with bolts to crank and the pressure plate bolts
Alignment tool should be included

I have the Sachs VR6/G60 combo . Holds power just fine , just noisy as hell at idle
 

nkgagne

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Sep 30, 2010
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Kitchener, Ontario Canada
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2015 Sportwagen 6M, 2006 Golf GLS TDI (sold)
Dimitri, he said it's used. All the fasteners are single use, so...

The local dealer should have the hardware, or hit up idparts.com
 

IndigoBlueWagon

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Aug 16, 2004
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South of Boston
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'97 Passat, '99.5 Golf, '02 Jetta Wagon, '15 GSW
Flywheel bolts, pressure plate screws, and new bolts for the transmission and dogbone mounts.
 

Cha2ga

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Jun 9, 2013
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Easley, SC
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'11 JSW
Will the Sachs VR6-G60 from idparts hold an ALH with 5 speed , pp520, Malone stage 3, egr delete? If so, will it leave room to grow into vnt17 and 3 exhaust? How about a south end stage 2 daily?
 

IndigoBlueWagon

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'97 Passat, '99.5 Golf, '02 Jetta Wagon, '15 GSW
If you go to the VNT-17 and have the car tuned for it you may be pushing the G60/VR6. I had no problems with mine but others have.
 

absalom

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Denver, CO
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Flywheel bolts, pressure plate screws, and new bolts for the transmission and dogbone mounts.
Thanks for this info, would you happen to know which year/model vehicle I will need flywheel bolts and pressure plate screws for? I made an order from you guys on Saturday, any chance it hasn't shipped out yet?
 

IndigoBlueWagon

TDIClub Enthusiast, Principal IDParts, Vendor , w/
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Aug 16, 2004
Location
South of Boston
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'97 Passat, '99.5 Golf, '02 Jetta Wagon, '15 GSW
For the flywheel you can use these, or these. Only difference is one is a hex head and one is a triple-square. Pressure plate screws are here. You'll need six of both.

We have a bolt kit for clutch installation, OE torque to yield bolts.

I don't know if your order went out or not this weekend, it may well have. Best to call us after 9:00 EDT and find out. Or place a new order and drop us an email to combine if possible.
 

macoombi

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Mar 1, 2011
Location
Ottawa, Ontario, Canada
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'02 Jetta TDI
For what it's worth, I misplaced one of the pressure plate bolts for my new clutch and went to the dealership with the part # listing from the id parts webpage and the dealer had it in stock. It was about $2 instead of the $1 that id parts charges.
 

SyncroHead

Member
Joined
Sep 3, 2013
Location
Southern California
TDI
2004 Beetle GLS TDI, 2015 Golf SportWagen S TDI, 2015 Passat SE TDI
Car: 2004 New Beetle TDI, 96K miles. Original clutch & DMF. Stock everything.

I picked up the car a day or so after my clutch replacement on 10-24 and wanted to report findings.
The LUK 17-050 works very nicely in this application. Very smooth engagement, no noise, light clutch feel, nothing to complain about. Perfect for this stock application and a very easy clutch for our teenage girl to learn to drive a manual transmission.
I have no comments about it's sufficiency with higher powered engines or it's ability to launch quickly for drag racing.

Jim
 
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