A quick update on half-axle replacement. First, thanks to all who've provided DIY tips on this and other forums. I did mine on Monday in less than 2 hours, the job was way easier than I anticipated:
1. Slightly loosen outer CV joint 24-mm nut (with car still on the ground);
2. Jack up car, remove wheel, finish loosening 24-mm bolt;
3. Unbolt 6 triple-square bolts on inner CV joint (note-inside of inner joint is greased);
4. Suspend axle with rope from coil spring (to hold weight and avoid getting grease
on everything) while removing outer end of axle;
4. Re-insert outer bolt halfway back onto axle, tap gently to push axle out of wheel
hub;
5. Install new axle same way in reverse order.
I took advice of several folks and purchased replacement from Raxles.com, what a deal. They put 2 new CV joints on recycled axles, and for my '06 TDI 5sp it was only $199 plus shipping (they include prepaid return shipping label, too). They also include new outer 24-mm bolt and 6 new inner bolts with the spacer plates, plus they send you loaner tools (24-mm socket and the triple-square bit to remove inner bolts) that you return with the used core. Marty at Raxles is very helpful.