Front Grill Cover Rules

RES

Veteran Member
Joined
Sep 21, 1999
Location
TRUMBULL,CT. USA
TDI
2000 Jetta TDI, 1997 Passat (Totaled in Accident) 2010 Jetta Sportwagon TDI
These are the conditions I will use to install/remove the front covers on my 2010 JSW. If you have any suggestions or reasons to modify the limits please be free to comment. Also can anyone think of a reason to only install the top covers without the bottom cover?

 

MichaelB

Veteran Member
Joined
Aug 11, 2009
Location
SE Wisconsin
TDI
2014 Passat SE DSG
These are the conditions I will use to install/remove the front covers on my 2010 JSW. If you have any suggestions or reasons to modify the limits please be free to comment. Also can anyone think of a reason to only install the top covers without the bottom cover?

I just leave mine on both top and bottom until it is warm enough outside to not need it. If you are driving along and think your car is over heating it takes less than 1 min to remove. No pre planning needed.
 

ticketed2much

Veteran Member
Joined
Mar 13, 2013
Location
Lehigh Valley
TDI
2010 JSW
Those are probably overly cautious on the overheating end. I saw a poster before who only ran into high engine temps with both covers on in the 50f range(via scangauge). So far I only put both on when the daytime temps were below 30f, and probably won't remove bottom till spring (temps above freezing).

Of course since our temp gauge is utterly useless, it does not tell you if your engine is running hotter than normal.

Glad more people are trying this, maybe we can get a collection of data to see if this helps significantly with IC icing.
 
Last edited:

VeeDubTDI

Wanderluster, Traveler, TDIClub Enthusiast
Joined
Jul 2, 2000
Location
Springfield, VA
TDI
‘18 Tesla Model 3D+, ‘14 Cadillac ELR, ‘13 Fiat 500e
Those are very conservative plans. I would monitor coolant temperature and adjust your winter cover accordingly. You can probably run the full cover (upper and lower) up to 50 or 60 degrees Fahrenheit unless you are towing without any temperature control issues.

Everyone is going to have a slightly different set of conditions based on the vehicle model, location on the map, weather conditions, driving behavior, etc. There is no one size fits all.
 

Samcar222

Veteran Member
Joined
Mar 16, 2010
Location
Rochester, NY
TDI
2010 Salsa Red JSW TDI
Very conservative. Nice chart though. I would have both on at 25*f or lower like you said, but would keep only the lower grille block on up to 40*f. Above 40*f I would run with all vents unblocked.
 

RES

Veteran Member
Joined
Sep 21, 1999
Location
TRUMBULL,CT. USA
TDI
2000 Jetta TDI, 1997 Passat (Totaled in Accident) 2010 Jetta Sportwagon TDI
Very conservative. Nice chart though. I would have both on at 25*f or lower like you said, but would keep only the lower grille block on up to 40*f. Above 40*f I would run with all vents unblocked.
You are right especially since you have radiator fans as a backup. How is this?

 

IndigoBlueWagon

TDIClub Enthusiast, Principal IDParts, Vendor , w/
Joined
Aug 16, 2004
Location
South of Boston
TDI
'97 Passat, '99.5 Golf, '02 Jetta Wagon, '15 GSW
I was driving around a lot yesterday with the lower cover on my Golf, and it was 60 out. No sign of elevated coolant temp and no issues with air intake temperatures. For my own use I'd revise the chart to leave both covers on up to 40 degrees and lower to 60.
 

steve05ram360

Veteran Member
Joined
Jul 22, 2008
Location
all over
TDI
2011 2D Golf
We are forecast to have temps around 70* next week... I can drive it around town some with the high temps and report back what coolant temps and intake temps do while having the lower cover on if anyone is interested. I dont plan to pull the lower block until i see a problem, expecting that to be when temps are into the mid to upper 70's.

Should also mention i logged my 2nd best commute tank a couple of weeks back, 48.7 mpg... Before the lower block i was seeing low 40's, after the block i was seeing mid 40's which made me do the mpg check...
 

schultp

Veteran Member
Joined
Mar 11, 2008
Location
Michigan
TDI
2010 Jetta Sportwagen, 6sp manual
It definitely would be interesting to see the coolant and intake temps with the temps in the 70s.

I too have seen a nice increase in mpg with the IDParts covers in place...back to near summer levels!
 

steve05ram360

Veteran Member
Joined
Jul 22, 2008
Location
all over
TDI
2011 2D Golf
It definitely would be interesting to see the coolant and intake temps with the temps in the 70s.

I too have seen a nice increase in mpg with the IDParts covers in place...back to near summer levels!
Roger that... I will post them here later this week.
 

Analogeezer

Veteran Member
Joined
Jan 3, 2013
Location
Northern Virginia
TDI
2013 Jetta Sportwagen 6MT
I just became aware of the existence of this product; looks to be backordered at iD parts.

How does it attach/detach to the grill(s).

I've had two instances of IC icing, the first one was really my fault

(I left the car idling for an extended period of time in ~30 degree weather (not trying to warm it up, I was moving cars around and then discovered my wife's MINI had lit up the TPMS so rather than shut my JSW off I left it idling in the cul-de-sac.....BAD MOVE),

the second one was not my fault.

I like the idea of regaining a bit of mileage too.

We get pretty wide weather swings here though, can be 20 degrees one day and 60 the next, so being able to attach/detach these quickly sounds like a plus.

Thanks!

Analogeezer
 

msantram

Veteran Member
Joined
Jan 2, 2013
Location
PA & NYC
TDI
2011 SportWagen TDI DSG (Buyback 2018.01.30)
I installed 1/2" pipe insulation last Friday. Love seeing the temperature rise much faster. Best $4.24 I've spent in eons. Just make sure you zip tie the pipe insulation to your grill. The come off easily in a car wash. Oops. Otherwise, they do stay on pretty well without zip ties.



I also finally started adding diesel additives. I went with PowerService and noticed a jump in fuel economy. Of course I also slowed down to 55 on the highway and giggled as the Fuel Range kept climbing as I drove. I could have easily hit 650 miles for the tank if I stayed on the highway.
 

Cogen Man

Veteran Member
Joined
Jun 4, 2011
Location
Kingston, Ontario, Canada
TDI
2011 Golf TDI DSG.
I just became aware of the existence of this product; looks to be backordered at iD parts.

How does it attach/detach to the grill(s).

I've had two instances of IC icing, the first one was really my fault

(I left the car idling for an extended period of time in ~30 degree weather (not trying to warm it up, I was moving cars around and then discovered my wife's MINI had lit up the TPMS so rather than shut my JSW off I left it idling in the cul-de-sac.....BAD MOVE),

the second one was not my fault.

I like the idea of regaining a bit of mileage too.

We get pretty wide weather swings here though, can be 20 degrees one day and 60 the next, so being able to attach/detach these quickly sounds like a plus.

Thanks!

Analogeezer
Is held on by Velcro strips. Velcro go's around the grill slats and the cover is fastened to the Velcro on lower grill. Upper grill has some sticky tape with Velcro on other side. This secures the upper part. The lower part has a piece that fits in snug between the 2 lower slats (snug fit). Works pretty good.
 

Marc_TDI

Veteran Member
Joined
Jan 1, 2011
Location
Madison, Wisconsin
TDI
2010 Jetta TDI
This should work on my 2010 Jetta TDI?

1/2 inch pipe foam insulation on the bottom grill during cold winter mornings.
Between 0 and 40 degrees.
 

RES

Veteran Member
Joined
Sep 21, 1999
Location
TRUMBULL,CT. USA
TDI
2000 Jetta TDI, 1997 Passat (Totaled in Accident) 2010 Jetta Sportwagon TDI
While removing the top cover on the driver side today, I noticed that the engine air intake inlet is somewhat blocked by fabric of the top cover. Apparently it is not a problem since no one is complaining, but it does seem to block the flow somewhat. I am wondering if it would be a good idea to remove part of the air inlet and divert the intake to the inside of the engine compartment if you are going to use the top cover.
 

Cogen Man

Veteran Member
Joined
Jun 4, 2011
Location
Kingston, Ontario, Canada
TDI
2011 Golf TDI DSG.
While removing the top cover on the driver side today, I noticed that the engine air intake inlet is somewhat blocked by fabric of the top cover. Apparently it is not a problem since no one is complaining, but it does seem to block the flow somewhat. I am wondering if it would be a good idea to remove part of the air inlet and divert the intake to the inside of the engine compartment if you are going to use the top cover.
I've used all covers upper and lower since I got them with no problems with air flow to the intake. Seen a few passive and active regens of the DPF also. All is good.
 

steve05ram360

Veteran Member
Joined
Jul 22, 2008
Location
all over
TDI
2011 2D Golf
While removing the top cover on the driver side today, I noticed that the engine air intake inlet is somewhat blocked by fabric of the top cover. Apparently it is not a problem since no one is complaining, but it does seem to block the flow somewhat. I am wondering if it would be a good idea to remove part of the air inlet and divert the intake to the inside of the engine compartment if you are going to use the top cover.
Look at the back of the air box that the inlet feeds, it is open. No problems blocking that inlet.

Got a 46.8 mpg this tank over 620+ miles... very happy to see summer time economy with the front grille blocked & the airbox sucking in hot air...
 

Conrad -JSW

Veteran Member
Joined
Dec 9, 2011
Location
Northern Illinois
TDI
2012 JSW DSG
While removing the top cover on the driver side today, I noticed that the engine air intake inlet is somewhat blocked by fabric of the top cover. Apparently it is not a problem since no one is complaining, but it does seem to block the flow somewhat. I am wondering if it would be a good idea to remove part of the air inlet and divert the intake to the inside of the engine compartment if you are going to use the top cover.
I think that once the car is moving that the wind will cause the bit that is partially blocking the intake to flatten out and allow air to enter. Even if it did totally block the air intake air will still enter from the backside.
 

RES

Veteran Member
Joined
Sep 21, 1999
Location
TRUMBULL,CT. USA
TDI
2000 Jetta TDI, 1997 Passat (Totaled in Accident) 2010 Jetta Sportwagon TDI
Look at the back of the air box that the inlet feeds, it is open. No problems blocking that inlet.

Got a 46.8 mpg this tank over 620+ miles... very happy to see summer time economy with the front grille blocked & the airbox sucking in hot air...
Thanks interesting, I did not realize that the airbox was open in the rear. I wonder why people bother to take the box off completely to get engine compartment air when all you have to do is tape up the front.
 
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