abctdi
Top Post Dawg
04 and 05 are virtually identical. Lots to read here in this section...
Frequently Asked Questions
- Thread starter eluwak
- Start date
1854sailor
Resident Curmudgeon
There were no Passat TDIs in '03.
SaxmanKana
Veteran Member
Thanks guys, I like to read. Usually the only time I get to sit!��
wgd54
Member
2005 Passat TDI rehab?
I have a 2005 Passat BHW with several issues. It has 150K miles on it, but otherwise is in good condition.
It leaks oil from the turbo and return tube. Oil is collecting in the intercooler and hoses.
It also leaks coolant, its dripping from the fins on the bottom of the engine and seams to be coming from the coolant flange. I've had the coolant flange replaced before in 2012 but appears to be a problem area again.
There is a gurgling sound coming from the heater core area in the dash. I smell coolant, but not sure if it is the heater core or the fumes from the engine compartment (latter is my thought).
Also, after reading the forums, I'm considering the balance shaft conversion. Is this doable by a decent mechanic like myself? Or is the tools required better assigned to a TDI shop familiar with the issues?
Any feedback is appreciated...
I have a 2005 Passat BHW with several issues. It has 150K miles on it, but otherwise is in good condition.
It leaks oil from the turbo and return tube. Oil is collecting in the intercooler and hoses.
It also leaks coolant, its dripping from the fins on the bottom of the engine and seams to be coming from the coolant flange. I've had the coolant flange replaced before in 2012 but appears to be a problem area again.
There is a gurgling sound coming from the heater core area in the dash. I smell coolant, but not sure if it is the heater core or the fumes from the engine compartment (latter is my thought).
Also, after reading the forums, I'm considering the balance shaft conversion. Is this doable by a decent mechanic like myself? Or is the tools required better assigned to a TDI shop familiar with the issues?
Any feedback is appreciated...
All depends on your mechanical ability. This is not a Chevy.
You may wish to consider having a TDI "guru" perform the balancer shaft update for you. That would also be a good time to replace the camshaft and replace the timing belt kit.
There are many expensive issues and quirks with these cars, but everything is repairable and all the parts are still available.
Pull up a chair and prepare to do some reading.
You may wish to consider having a TDI "guru" perform the balancer shaft update for you. That would also be a good time to replace the camshaft and replace the timing belt kit.
There are many expensive issues and quirks with these cars, but everything is repairable and all the parts are still available.
Pull up a chair and prepare to do some reading.
wgd54
Member
Thanks for the reply, and yes I have been reading extensively. The cooling components and turbo replacement seem pretty straightforward repairs, but the BSM looks like you need a specific tools and may be best to farm out.
I love the car, just want to be realistic on keeping it versus cutting my losses and selling it...
What parts source is recommended? I saw many comments on who to stay away from...
I love the car, just want to be realistic on keeping it versus cutting my losses and selling it...
What parts source is recommended? I saw many comments on who to stay away from...
davedeisel
New member
Hi all my 05 Passat has been giving me high temp warning stop check coolant levels etc. Hopefully it's just a bad sensor or wire. Temp usually at 90 c then proceeds to the red 130c and all the warnings. Just wondering is there a coolant control valve or similar that mite be stopping coolant flow? Reservoir is full, fan dose not start up, 350 000 km if that matters
Baine
New member
I noticed the thread on delete kit and or gear up grade on the balance shaft is closed so I thought I would take a shot at general questions. Having the delete kit done this week on 2005 passat gls. No noticable noise of the chain, I have 138,000 on the car but not a gambler. Couple questions for those who did the delete. Are you happy with the results? Did you notice an increase, decrease or no change in vibration? Are increased mpg your experience or just a few who note this? Thanks, Rick
Yes to slight increase in vibrations on my Delete - more noticeable in winter due to the cold. Slight increase in fuel econ, but I converted to a 6spd manual at the same time, so I can't say how much is attributable to the delete on its own.
Dkoesyncro
New member
Balance shaft delete
How does one know if it has been changed or deleted?
I'm brand new to the BHW. I bought a car from the auction with 142k on the odometer. Much quieter and smoother than our 1Z. I plan on putting this bhw engine into my syncro vanagon.
I found the prior owner, he was an old man who regularly had the dealership service this thing. He couldn't tell me any maintenance history other than every time it went in it would cost him $$$$. He said this Passat was the last VW after driving them his whole life, he bought a Toyota and hung up on me.
Back to the question, how can one see if it's been done?
How does one know if it has been changed or deleted?
I'm brand new to the BHW. I bought a car from the auction with 142k on the odometer. Much quieter and smoother than our 1Z. I plan on putting this bhw engine into my syncro vanagon.
I found the prior owner, he was an old man who regularly had the dealership service this thing. He couldn't tell me any maintenance history other than every time it went in it would cost him $$$$. He said this Passat was the last VW after driving them his whole life, he bought a Toyota and hung up on me.
Back to the question, how can one see if it's been done?
jay4tek
New member
- Joined
- Aug 18, 2015
- TDI
- '03 Jetta GLs wagon 4-sp auto. & '05 Passat GLS B5.5 Wagon
Reasonable performance but smoke & poor mileage... EEK!
Hi Forum Folks
I recently picked up a very clean Passat B5.5 GLS wagon with 165K from an auction associated car lot.
While test driving it, I regretfully didn't notice "the smoke".
This car has always been dealer serviced and does have full Carfax history.
The engine seems & sound fine and if there was no smoke and decent mileage I'd say all's good.
Problem is... it's only getting 22 mpg and produces intermittent & sometimes very significant exhaust smoke.
My local shop suggested carbon around the piston rings from being non-op for over a year.
They had me cycle a Seafoam oil treatment and suggested just drive it for awhile.
I've now put in 400 embarrassing miles doing this.
The smoking hasn't abated and is perhaps worst.
So anyway, I'm looking for a place to start...
Thanks in advance for any suggestions or insights you care to offer ... Jay
Observations:
The engine runs great at steady speed on the freeway... acceleration is good with minimal visible smoke...
When ever I have to stop and sit at idle it re-accelerates with blue smoke.
This seems worst when the engine is at full temp.
The longer it sits at idle the more smoke there seems to be when I re-accelerate...
Hi Forum Folks
I recently picked up a very clean Passat B5.5 GLS wagon with 165K from an auction associated car lot.
While test driving it, I regretfully didn't notice "the smoke".
This car has always been dealer serviced and does have full Carfax history.
The engine seems & sound fine and if there was no smoke and decent mileage I'd say all's good.
Problem is... it's only getting 22 mpg and produces intermittent & sometimes very significant exhaust smoke.
My local shop suggested carbon around the piston rings from being non-op for over a year.
They had me cycle a Seafoam oil treatment and suggested just drive it for awhile.
I've now put in 400 embarrassing miles doing this.
The smoking hasn't abated and is perhaps worst.
So anyway, I'm looking for a place to start...
Thanks in advance for any suggestions or insights you care to offer ... Jay
Observations:
The engine runs great at steady speed on the freeway... acceleration is good with minimal visible smoke...
When ever I have to stop and sit at idle it re-accelerates with blue smoke.
This seems worst when the engine is at full temp.
The longer it sits at idle the more smoke there seems to be when I re-accelerate...
MEgearhead
Veteran Member
A new thread may have netted more responses.
Does the smoke clear up after a bit of steady driving? Will it then accelerate smoothly with no smoke.
Oil could be pooling in the crossover pipe at idle. Disconnect the hose between the crossover pipe and the intercooler. You'll always get a little bit of oil, but a large amount means you're injesting oil.
You say otherwise it runs good. So, no emissions workshop?
On TDIs it's always good to rule out bad fuel or filter.
I'd start a new thread with all the facts and results of a scan if you have VCDS or other scan tool.
Does the smoke clear up after a bit of steady driving? Will it then accelerate smoothly with no smoke.
Oil could be pooling in the crossover pipe at idle. Disconnect the hose between the crossover pipe and the intercooler. You'll always get a little bit of oil, but a large amount means you're injesting oil.
You say otherwise it runs good. So, no emissions workshop?
On TDIs it's always good to rule out bad fuel or filter.
I'd start a new thread with all the facts and results of a scan if you have VCDS or other scan tool.
Uberhare
Veteran Member
Looks like the original links here are all dead with the software change.
1854sailor
Resident Curmudgeon
VWVortex and PassatWorld links work, just not the internal Forum links. I'll post in the moderators' forum and see if Fred can fix it.
mmiklavic94
Member
Balance shaft delete questions need advice, can it be installed with engine in the car? If I were to have a shop install it what can I expect price wise?
Mozambiquer
Vendor , w/Business number
- Joined
- Mar 21, 2015
- Location
- Versailles Missouri
- TDI
- 2004 VW Touareg V10 TDI, 2012 Audi Q7 V6 TDI, 1998 VW Jetta TDI. 1982 VW Rabbit pickup, 2001 VW Jetta TDI, 2005 VW Passat wagon TDI X3, 2001 VW golf TDI, 1980 VW rabbit pickup,
Yes, it can be done in the car. Price wise is often around $1-2k depending on the shop and their going rates. Where are you located?
mmiklavic94
Member
Western Pennsylvania
Mozambiquer
Vendor , w/Business number
- Joined
- Mar 21, 2015
- Location
- Versailles Missouri
- TDI
- 2004 VW Touareg V10 TDI, 2012 Audi Q7 V6 TDI, 1998 VW Jetta TDI. 1982 VW Rabbit pickup, 2001 VW Jetta TDI, 2005 VW Passat wagon TDI X3, 2001 VW golf TDI, 1980 VW rabbit pickup,
If you look on this list, you can see who is closest to you. https://forums.tdiclub.com/index.php?threads/balance-shaft-upgrade-shops.293773/
I do them, but I'm in Missouri, though I know sometimes people drive a long way to get someone who knows what they're doing, I would guess that there's probably plenty who are closer.
turbodieseldyke
Top Post Dawg
In no particular order:
04-05 Passat Sedan TDI Hitch Question
Anyone with a 04-05 Passat sedan TDI put a hitch on? I am having trouble finding a hitch that fits our cars. Please only post if you know for sure a model that fits. I have read a ton of threads from various sites but nothing seems to fit our TDI properly that I can find.
Anyone put a receiver hitch on a B5?
If so, what brand did you use, and was drilling required? Thanks.
Towing with the TDI...ratings?
Trying to talk someone into a new Passat Wagon TDI but he would like to be able to tow a trailer with one or two mortorcyles from time to time. Anyone know the ratings on the new TDI...should he just buy an SUV even though he will only tow a few times a year ?
PhatBox
Just picked up my new TDI Variant last week. I love driving this car!!! To enhance my driving experiance I went and bought a Phatbox. Much to my disapointment it does not fit in the cd changer bay. Any ideas?
Euro Split Mirrors for new (2004.5) TDI Passat
Hello - I mistakenly ordered split mirrors that I understood would fit a "2004 Passat". Guess what - they don't fit (blinker in the side mirror)! OK Steve, so what's your point? Well, does anyone know a source or at least part numbers for split mirrors that will fit on the new Passat? I...
new Passat sometimes stumbles at partial throttle
Quite distressing. I get an ocasional stumble from the engine at partial throttle. Rarely happens, but when it does, it has usually just upshifted (2004 2 liter, automatic USA) Any Ideas? A simple adaptation, I hope.
B5 TDIHeater Now Available!
TDIHeaters now available for 2004/2005 Passat TDI PD... www.TDIHeater.com
Testing driving an 05 Passat PD
Stop by Reeves today and asked to drive a PD for a couple of days and took home a nice Silver with Grey interior. Its quite a nice car but I dont think I am going to get it. Im not to crazy about the engine growl, and the wind noise at highway speeds, but overall its really a nice car. My...
Mann ProVent - Successful Installation!
(Sorry - Procedure no longer available as I have switched internet providers and they nuked my account before I could salvage what was written) Well, it took about two hours and several burned knuckles (turbochargers stay hot long after shutdown), but I have sucessfully installed a Mann...
Looks like this one belongs too
Balance shaft delete. How to and part numbers
Here's the list of PN's needed for the swap. Will be updated with pics as project progresses. Crankshaft oil pump sprocket - 06A105209B ALH oil pump - 06A115105B BRM sprocket - 038115121A BRM chain tensioner - 038115130 BRM chain - 038115230A ALH oil pump bolt, 3 needed - N90704007 1.8T...