Firm Brake Pedal But No Bite.

AtlsNBP

Well-known member
Joined
Sep 28, 2014
Location
Mississauga
TDI
2002 Jetta
I have to really reef on the pedal to get the car to come to a complete stop. The pedal is firm and doesn't go to the floor.

There is some delay from intial pedal depression which I read is normal but I can't even get the ABS to kick in if I try.

Brake pads are in good shape
Fluid level is fine.

I do have an intermitten ABS light which I attribute to a dirty sensor since it only comes on in heavy rain or freezing temps.

How can I get my brakes to bite?
 

maxmoo

Veteran Member
Joined
Jan 19, 2011
Location
Lakefield, Ontario, Canada
TDI
2000 golf, 2001 golf, 2000 beetle, 2003 wagon, 2004 golf, 2004 jetta, all diesels
chances are your vacuum booster is not working.....either a vaccum line leaking, or booster diaghram has a hole in it.
I would carefully inspect the large vacuum line between the vacuum pump and the brake booster first......they can split/crack and leak.....fairly common.
 

richmondvatdi

Veteran Member
Joined
Feb 5, 2005
Location
Chesterfield, Virginia
TDI
2005 Passat Wagon 5-speed,2003 Jetta GL Wagon, 2003 Jetta GLS Wagon, 2013 CC 2.0T
chances are your vacuum booster is not working.....either a vaccum line leaking, or booster diaghram has a hole in it.
I would carefully inspect the large vacuum line between the vacuum pump and the brake booster first......they can split/crack and leak.....fairly common.
+1. It's the brake booster.
 

Enabled

Veteran Member
Joined
Apr 23, 2013
Location
Houston, TX
TDI
2003 Jetta TDI Manual, BMW 328d SW
Before buying a brake booster, make sure you have no vacuum leaks, and no vacuum lines disconnected.
 

keaton85

Veteran Member
Joined
Feb 26, 2011
Location
Camden, ME
TDI
Golf MK4
Before getting all crazy, just remove the vacuum line from the vac pump to the brake booster. Inspect for cracks of breaks, and repair by buying a roll of rescue tap and wrap two or three layers around the hard line (tight as that is how the tape works).

This is the most common failure point! the vac pump is pretty rare. While your in messing with the vac system, you might as well go through it and replace all the old junk lines.
 

maxmoo

Veteran Member
Joined
Jan 19, 2011
Location
Lakefield, Ontario, Canada
TDI
2000 golf, 2001 golf, 2000 beetle, 2003 wagon, 2004 golf, 2004 jetta, all diesels
chances are your vacuum booster is not working.....either a vaccum line leaking, or booster diaghram has a hole in it.
I would carefully inspect the large vacuum line between the vacuum pump and the brake booster first......they can split/crack and leak.....fairly common.
.....
 

RT1

Veteran Member
Joined
Apr 14, 2006
Location
Central New Jersey
TDI
2005 Golf 1.9 TDI w/tiptronic 09A
X2 It doesn't take much of a crack to lose your vacuum. Especially vulnerable where the rubber tube slips on to the ports. Easy quick fix is the gummy electricians splicing tape. Adheres to itself and makes a really tight seal.
 

nkgagne

Veteran Member
Joined
Sep 30, 2010
Location
Kitchener, Ontario Canada
TDI
2015 Sportwagen 6M, 2006 Golf GLS TDI (sold)
X3. I had this happen to me just as a pedestrian stepped off the curb to cross at the stop sign before me. There was lots of effort and "prayer" involved in stopping the car in time. Drove the rest of the way into work and then to my tech's place on my lunch break s.l.o.w.l.y... Not fun driving! Tech used some heater hose to replace the hard plastic vac line and it's as good as new.
 

n8ronJ

Veteran Member
Joined
Oct 11, 2007
Location
Niagara Frontier - Somerset, NY
TDI
2014 BMW 328d XDrive, 2003 Jetta GLS TDI 5speed Platinum Grey (sold), 2010 Jetta 6speed (bought back)
Would a bad hard line cause an intermittent hard pedal? I've had it happen but it's not consistent. Meaning that only sometimes when I start the car (cold engine) and apply brakes for the few 2 - 3 times the pedal is stiff. After that it seems better. Then again, maybe I do have a crack in the line and it's contributing to my overboost issues. Can anyone chime in on that?
All of my vacuum lines have been replaced with the exception of the hard line to the brake booster. I'm thinking that it probably would hurt to just replace that line since it's 12 years old with 246k on it.
 

BobnOH

not-a-mechanic
Joined
May 29, 2004
Location
central Ohio
TDI
New Beetle 2003 manual
Any leak anywhere will cause the boosting to be less than optimal. When the system is all happy you'll actually have pressure after sitting and not running.
 

n8ronJ

Veteran Member
Joined
Oct 11, 2007
Location
Niagara Frontier - Somerset, NY
TDI
2014 BMW 328d XDrive, 2003 Jetta GLS TDI 5speed Platinum Grey (sold), 2010 Jetta 6speed (bought back)
Any leak anywhere will cause the boosting to be less than optimal. When the system is all happy you'll actually have pressure after sitting and not running.
My new hose should land on my doorstep in a couple days. Better to spend a few bucks now then have something happen with brakes that occasionally don't function properly.
 

copatdir6

Veteran Member
Joined
May 7, 2007
Location
Erie, PA
TDI
2003 Jetta TDi
this sounds like exactly what has been happening to me over the last few months. Very non-responsive brakes even though I am hammering on the pedal.
Is there a diagram of what hoses that need replaced? If I'm in there, I might as well replace them all.

I have a 2003 Jetta ALH.

Last summer I bought a replacement (used) brake booster thinking I would need to replace that, but if I can get away with just replacing all of the vacuum hoses, I'd much rather do that.
 

AtlsNBP

Well-known member
Joined
Sep 28, 2014
Location
Mississauga
TDI
2002 Jetta
Just an update, I managed to get our company mechanic to have a look and he found some loose vacuum lines.
 

aceaspade

Active member
Joined
Feb 4, 2015
Location
Germany from USA
TDI
2002 Golf TDI
You can check your brake booster by pumping the break with the ignition off it should get hard while still holding it turn the car on, the pedal should drop some that is the easiest way to check it, if it does not get hard (call a doctor) lol, or the pedal does not drop, do as the others have said and check the lines and grommets for wear, you can put a vacuum on the brake booster with a vacuum pump and check the limits.

(the service manual should tell you what psi to be looking for) there is also a plunger that the brake pedal connects to, if i recall correctly and sometimes the seal on the piston like device goes bad and you will looses psi, hope that helps.
 

copatdir6

Veteran Member
Joined
May 7, 2007
Location
Erie, PA
TDI
2003 Jetta TDi
This is the hose that cracks. The cracks typically happen in the bend on it.

http://shopping.boraparts.com/product_info.php?products_id=117

Thanks, I looked that part up before and figured it was maybe that one or any of the other smaller 3mm and/or 5mm hoses that run all over the engine compartment.

One thing I'm noticing is that at a stop light while I have the brake pedal depressed, I can rev up the RPM's slightly and then the brake pedal gets soft/loosens up. I had guessed this to be pressure/vacuum related in some regard.

I figure I'll order the above part as well as some replacement 3mm and 5mm hoses and just replace as many of them as I can....seeing as how my car is over 12yrs old, I'm sure it's a good investment.

Now I just have to wait for the temperature to get above 0degrees to start working on it.....the other day the thermometer read -18degrees (and that was not including wind chill). Brrrrrrrrr :eek:
 
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n8ronJ

Veteran Member
Joined
Oct 11, 2007
Location
Niagara Frontier - Somerset, NY
TDI
2014 BMW 328d XDrive, 2003 Jetta GLS TDI 5speed Platinum Grey (sold), 2010 Jetta 6speed (bought back)
copatdir6- I know what you mean - I'm 2 hours north of you and can't do much to my car lately in this arctic weather lately!

I bought the hose last week and it's been riding around in it's box on the backseat until I can replace it without numb fingers. I noticed that the clamp on the end of the hose is one of those factory things that interlock itself together so I bought a small hose clamp to use on the new one. Keep that in mind
 

copatdir6

Veteran Member
Joined
May 7, 2007
Location
Erie, PA
TDI
2003 Jetta TDi
... I noticed that the clamp on the end of the hose is one of those factory things that interlock itself together so I bought a small hose clamp to use on the new one. Keep that in mind
Good to know! Thanks....

Figure a quick trip to Harbor Freight to get a box of those. They come in handy for all kinds of projects.
 
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GorillaBiscuits13

Well-known member
Joined
Aug 26, 2010
Location
Western NY
TDI
2004 Jetta GLS - Auto
I have the still brake pedal, but only in reverse. I do have cracks in the line this one. Just wanted to double check with you guys, since this isn't the low/sinking pedal. Is there something else I can check with no vacuum gauge?
 
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