DIY - Cleaning grounds on B4

turnmybassup

Veteran Member
Joined
Oct 13, 2008
Location
Abilene, TX
TDI
2001 Golf GLS
I cleaned the grounds on my B4 this week and took some pics for anyone that may not know fully what they're doing/getting into

1. Pop the hood and look at what you're working with

2. unhook the battery cables and unbolt the battery hold down plate (I believe it was 13mm, you'll need a long socket extension for this)

3. Carefully pull out the battery, try not to hit the ends of the batt cables and see what's down there. Mine was pretty dirty thanks to an oil leak and an exhaust leak that had been let to fester

4. You'll find the first ground on the firewall side of the battery tray. Mine was COVERED in goop. I believe this is an 11mm


5. Remove the nut and pull the cable off, clean it up really well with degreaser/cleaner, then hit it with a dremel or a file to get the metal to show it's true colors. Fortunately mine didn't have any corrosion or anything, so I just cleaned it off and moved on
6. Pull the ground that attaches to the motor itself. It's connected to trans where it meets the block (13mm)

7. Now do the same that you did in the above step.
It is easier to pull the entire cable first and clean it all outside the car, but it can be done either way.

Now let's turn attention to the terminals. If you look inside you'll likely find this

What I did was used a dremel with the small circular sandpaper bit on it and just went inside and smoothed it all out. Try not to make any odd shapes to the termincal itself, keep it as straight as possible and then you'll get something like this


On the battery itself you likely have this, or worse

You will need either the dremel and a patient hand or the battery post terminal cleaner, they're like 2 bucks at harbor freight/anywhere
and using that will make it look like this


Then just put it all back together and enjoy having a clean grounding system!

I also disconnected the smaller ground from the terminal itself and cleaned that part but that's just me being picky. Now is a good time to add additional grounds if you were so inclined.

Let me know if there is any wrong/neglected info here, I hope this is helpful to someone somewhere.
 

bikeprof

Veteran Member
Joined
Sep 2, 2005
Location
Pagosa Springs, Colorado(YEAH!)
TDI
1996 Passat B4 Variant white, 1996 Town & Country 3.8 LXI
Very nice!
Thanks for taking time to document this labor...

Owner of TWO(2) B4's and both Variants and each with over 310K miles...!
(they are both getting long blocks installed this week, good price :D )
 
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MCathcart

Veteran Member
Joined
Apr 18, 2001
Location
North Myrtle Beach, SC
TDI
2003 Jetta
I'm sorry so excuse me... Turnmybassup, you car looks like a Pig under the hood. Soap and water won't hurt anything. Get some SuperClean and squirt it down then hose it off. You'll have much less problems and when something breaks it's much easier to repair.
 

bikeprof

Veteran Member
Joined
Sep 2, 2005
Location
Pagosa Springs, Colorado(YEAH!)
TDI
1996 Passat B4 Variant white, 1996 Town & Country 3.8 LXI
The grounds of the B4 are notorious for being responsible for giving bad signals to the dash/instrument cluster, topical cleaning will NOT do anything for this...
 
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BKmetz

Administrator, Member #10
Staff member
Joined
Sep 25, 1997
Location
Illinois
TDI
2015 Passat, titanium beige, 6MT
Don't forget those grounds hiding under the intercooler pipe.




While the battery is out, check the vacuum lines going to the fresh/recirc flapper solenoid. It hides in the inner fender behind the battery.




:)
 

turnmybassup

Veteran Member
Joined
Oct 13, 2008
Location
Abilene, TX
TDI
2001 Golf GLS
yes my underhood experience leaves much to be desired. I just got the car and haven't had much time to clean, it's actually leaps and bounds above what it was when I got it haha. I bought some good degreasers today and I'll be getting after it tomorrow. I bought some Greased Lightning and Purple Power, I'm going to have a showdown between them to see which is a better cleaner/degreaser and post results when I'm finished.

Thanks for adding those important ones I missed! I'll pull take some pictures of that one as well, thanks Bruce
 
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