Coolant blown out from expansion bottle

Audi Fan

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Audi A3 8V sportback TDi 2.0 Quattro
That's not distilled water, that's just water that's got hot. You might have killed a few germs, but that's about it. If your tap water is mineral rich, then you're probably leaving a nice layer of mineral deposits throughout the cooling system and possibly making things worst.

What parts have you replaced, almost everyone having the problem described here has fixed the problem by just changing the heater matrix in the cabin. I don't think anyone had to overhaul the whole cooling system.
I think u need to go back to school .. to know how is destiled water made... It is not about some ''germs'' 😊😄 haha for kids I thought u will try google it but u even didn't... When u boil water and coold down u make destiled water simply it removes organic materials , salt especially which causing rust and removes minerals..
I know u trying to be smart but I have car since 2015 and I know almost everything about it and repaired almost all parts just this one needs..
And I have replaced it few months ago... And it is not some matrix ! (as weirdly everyone call sit.). but it is called -> heater exchange 5Q0819031B like Kel member said.. You should have CarProg2 catalog where all parts are there and shown and properly titled and named by VW-AG group

And trust me better check the whole coolant system because if one part of it is not cleaned at least , the dirt will quickly populate to the new part and you will have to exchange it again..
 
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Audi Fan

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Audi A3 8V sportback TDi 2.0 Quattro
No. @shocks is correct. If you boil water in a pot & then let it cool off, the minerals and salt are still in the original water. In fact, the concentration is even higher, because you evaporated some of the water.

To distill water, you need to boil it, then capture the steam, then cool/condense the steam and collect the water into a separate, clean container. You need a still.
Well of course that's what I did I have cover lid on cooking accessories of course I didn't left it open...

Again here is google results (by the way I do this 20 years as am 42) and my dad and people used to do this in old cars they never put an coolant only in winter...

Distilled water is made by boiling water to create steam, which is then condensed back into liquid form in a separate container. This process removes impurities from the water, such as minerals, salt, and organic materials.


Here are some steps for making distilled water at home:
  1. Fill a pot a quarter of the way with water.
  2. Place a baking dish in the water.
  3. Invert a lid over the pot to help with condensation.
  4. The condensed water will drip into the baking dish.
Distilled water is a type of purified water that can be cheaper and easier to make at home than buying it. It can remove more than 99.9% of minerals from water, as well as bacteria, viruses, and heavy metals.
 
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Audi Fan

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Audi A3 8V sportback TDi 2.0 Quattro
Why would anyone assume "of course that's what you did"?

This sounds like you were just boiling water and then turning off the heat.

Anyway, now if someone else reads these posts, they will know that distillation requires a bit more work than turning on the stove.
No no .. it is just one off.. as my coolant started disappearing this summer .. I have replaced heater about year ago it was somewhat ok and now again
I knew that water will be gone in one trip I just made only once ... I still have normal pink coolant in garage but when I realised that I was keeping topping up quite expensive coolant I was wasting... So I did 2 litres of destiled water yes it took ages, but that water gone from the car in two days driving... Problem would be if the water would stay inside car for months then it would be issue..

Back to coolant problem... So what I would be doing and suggest is that when it comes to coolant leak it needs checking the whole system
The car is now 10 years old parts degrading.. DPF and EGR is finished needs taking down or I might just do DPF and EGR delete creates only back pressure and destroying the engine.. I will have to check all radiators including inside heater radiator as I was hearing crackling or bubling coolant in the middle of the dash board where the radiator is.. I did one mistake , I have purchased K-seal coolant leak repair the 250ml of ''stop coolant leak '' mixture and I have it used 3 times so 3 bottles and I have feeling it blocked heater again...
 
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Audi Fan

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Audi A3 8V sportback TDi 2.0 Quattro
Hi guyyz solved the problem .. Had hole in rubber hose pipe under intake manifold.. near oil filter enclosure.. Ridiculous how audi designed it so badly.. There is metal bracket and piece plastic slotted into it and attached onto the engine for cable harness route.. it is ridiculous how all is tight .. So this metal bracket was pushing against this rubber hose for 10 years and as coolant gets hot it expands hose and when cools it shrinks so this was ongoing for decade and that metal was basically like knife and cut through the hose ! What I did was I disconnected the rubber hose from metal pipe where coolant circulates and I cut hose in same line where it was pierced I made straight cut and reattached hose onto the metal pipe and put back securing clamp ring.. So hopefully no more coolant loss ..
 

Adanrh92

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Mar 3, 2025
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Ahumado35
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MK7
So... Hi everyone, i would love that some of the old thread guys could see this and reply, but i am ok with any info i could gather.

Golf MK7 15 TSI, i know its not a TDI, but its almost the same engine, just a little bit of differences, long story short, same problem, coolant of the expansion tank, just with revving, or from long trips.

I have changed everything posible on the coolant system, Thermostat Housing, water pump, heater core, even the oil cooler as part of the thermostat housing change, and pretty much same issue.

I am thinking i have a head gasket leak, i ordered a pressure tester and i will teste TDC for hg and Head, and BDC for Cylinder Bores.
Desperate and crying in the inside thinking my best scenario is a bad head gasket, second one is the Head, and third on Cylinder Bores (Block, which one requiere a new engine).

I have read on some posts, not many, that some Block from the Early MK7 numbered as 230 are known to have this issue, Warped block or Cylinder Bores cracked, i have no idea where the number of the block is located, but damn it, first VW, i liked it so so much, thinking on buying another one, and then this happens... well...

So just as a question, some of you guys got it fixed by changing the Heater Core, here in Mexico we do not use the Heater that much, do you think my radiator could be clogged? i doubt it, but if the pressure test tells me there are no issues with the Head or Block, i will remove it and get it unclogged (Here in mexico we have shops that are just for that), but, hardly think that will happen, i thin i have a head gasket issue or cracked block.

As a matter a fact the reason why i am so sure its head gasket, head or block is because i tried the plastic glove on the reservoir, i removed the cap of it, make sure the glove is well adjusted and deflated with a rubber band, and start the engine cold (better in the morning), and guess what, i got air inside it, even tough it not inflated correctly after 30 seconds, there was definitely air coming inside.

So, lets se what happens...
 

heathy

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Apr 22, 2024
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Hull
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Golf GTD Mk7
Thought I'd update what happened with my car and not good news. I ended up selling the car in June last year, took a bit of a hit on the car with the issue but was just glad to get rid of it. I think it was the head gasket. I did the sniff test again before I sold it and this time the engine was hot as I just did a short drive rather than revving up to temp for 10 mins or so and it immediately changed to yellow indicating exhaust gases in the system, so whatever was the issue wouldn't have been cheap to fix and I couldn't be bothered with the headache any more, car was on 115k miles and I wanted to change it this year possibly anyway so I got about 4k for it when I could have got about 7-8k private and working fine.

The whole experience has just put me off combustion engines to be honest and I've decided im getting an EV next, I know they aren't perfect but engines just have so many parts, towards the end of my ownership I was paying thousands a year in maintenance on top of fuelling and its not worth it, I'd never own a car for more than 4 years ever again, you keep them too long things go wrong too often and you are stuck with the bills and a worthless car. I'm currently in a Jaguar XF which is running good so far (touch wood) but I'm seriously considering switching to a EV soon, less parts to go wrong, far cheaper to run and faster then most cars, it's a no brainer to be honest. I used to really love my cars but after the whole coolant thing I've realised how disposable they are, you should never fall in love with them.

Back to the coolant I'd get the sniff test done but makes sure the engine is properly hot, I'd ignore the instructions that say to rev it up to temp and do it and instead go for a short drive, maybe give it 5 mins to cool and slowly open the cap to let hot steam and gases out, then put the sniff test in and turn the engine back on and give a few revs, mine immediately turned yellow when I did that unlike before when I first did it a couple of times.

My advice to anyone would be to do this test first before wasting money on parts and guessing. I wasted money on new heater matrix that was a pain in the arse to fit, new coolant tank, coolant change, multiple garages doing pressure tests and investigations that led to nothing. Just get the cheap sniff test and do that to rule out a head gasket or cracked cylinder head or just get rid of the car and cut your losses like me, clearly theres a common fault on the MK7/7.5 cars, I wouldn't buy another one.
 

Cmpep

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Mar 22, 2025
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USA
TDI
Mk7 golf sw
I’ve had this issue for about 2 months now on my 2015 Golf SportWagen, I’ve burped the system numerous times and no fix. However I’ve been purging the system today, and decided to run a diagnostic at the same time. It threw the code P16C600 which is Heater support pump running dry. This causes air to be trapped on n the heater core. I’m going to bypass the heater support pump and will let yall know how that works.
 

drewpul

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Sep 2, 2019
Location
Glen Ellyn, IL
TDI
2015 VW Golf Sportwagen S TDI - Silk Blue Metallic
How did that go for you?

I recently got the same code. i’ll probably take it into the dealer and hope they’ll take care of it under the dieselgate warranty.

I’ve had this issue for about 2 months now on my 2015 Golf SportWagen, I’ve burped the system numerous times and no fix. However I’ve been purging the system today, and decided to run a diagnostic at the same time. It threw the code P16C600 which is Heater support pump running dry. This causes air to be trapped on n the heater core. I’m going to bypass the heater support pump and will let yall know how that works.
 
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