Changing gearbox

zzdiesel

Veteran Member
Joined
Dec 10, 2010
Location
sask. mostly now Wa.
TDI
05 passat tdi Geared BSM and Bewcam 2nd 2005 deleted ,converted and bew cam stage 2 Malone3 tune.
So, having problems with my FHN gearbox, long story, changing to an EEN tranny. What problems will I be facing? Will the ECM need to be recoded due to the differant gear ratios? It has a Malone tune. Also what pilot bearing are people using?
 

caffeine

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Joined
Jan 4, 2021
Location
B.C., Canada
TDI
03 Allroad w/04 BHW/02X conversion, 00 ALH Jetta
The B7 2.0T pilot bearing is a good choice for a BHW as it's longer than the B5 1.8T one.
 

CantWrite

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Joined
Jun 8, 2021
Location
Placerville CO
TDI
2005 Passat Wagon (BHW/5-spd conv, 03T). I keep in touch with the (2) ALH's I sold.
Cant help at all, but I bought mine EEN swapped and I see 2800 rpm at around 80 mph with stock size tires.

good luck with the swap
 

PickleRick

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Joined
Nov 29, 2017
Location
Greenville sc
TDI
05 GLS BHW sedan 5 speed conversion. BHW Carver SantaCruz in progress
Once you get it in see if the cruise control works. There's I believe a 10% error allowed by the ECU on the RPM vs speed. If it does work no need for a reflash. If it doesn't then it's time to reflash if you want cruise control
 

zzdiesel

Veteran Member
Joined
Dec 10, 2010
Location
sask. mostly now Wa.
TDI
05 passat tdi Geared BSM and Bewcam 2nd 2005 deleted ,converted and bew cam stage 2 Malone3 tune.
Caffiene, do you have a part number for the pilot bearing?
 

zzdiesel

Veteran Member
Joined
Dec 10, 2010
Location
sask. mostly now Wa.
TDI
05 passat tdi Geared BSM and Bewcam 2nd 2005 deleted ,converted and bew cam stage 2 Malone3 tune.
Can anybody tell me what the FHN does for rpm at 80 mph with stock tires? I am wondering if it is within thenten % that pickle mentioned. Maybe it would have to within 5%, 5 plus or minus making ten.
 

CantWrite

Veteran Member
Joined
Jun 8, 2021
Location
Placerville CO
TDI
2005 Passat Wagon (BHW/5-spd conv, 03T). I keep in touch with the (2) ALH's I sold.
Looking at old threads, a conversation between VWZIPS and 50harleyrider showed:

EEN: 2700 rpm @ 80mph (3.70 R&P)
FHN: 2450 rpm @ 80mph (3.44 R&P....?)

so right around that 10%, so prolly too close to call without installing and checking to see if cruise works as mentioned above. I’d error on the side of it won’t......
 

CantWrite

Veteran Member
Joined
Jun 8, 2021
Location
Placerville CO
TDI
2005 Passat Wagon (BHW/5-spd conv, 03T). I keep in touch with the (2) ALH's I sold.
3.7 minus 3.44 over 3.44 times 100 equals 7.55%
Sweet!! Your math must be better!! Not sure if 5th gear is the same....

I just did 2450/2700 = .9 - 1.0 = .1 or 10%

snark remark is not my intention if it’s taken that way.
 

zzdiesel

Veteran Member
Joined
Dec 10, 2010
Location
sask. mostly now Wa.
TDI
05 passat tdi Geared BSM and Bewcam 2nd 2005 deleted ,converted and bew cam stage 2 Malone3 tune.
Further comparison, 5th times final drive.

Fhn---3.44x .686= 2.359
EEN---3.70x.683= 2.527

Percent differance is 7.1% So maybe
 
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