ALH TDI pinout.

[gmenounos]

Hey everyone, I'm in the middle of swapping an '00 ALH/5 speed into an '03 1.8t/automatic (both were jetta's).

I'm having trouble with the T14a connector that the pin out is shown on this thread. In the 1.8t jetta, I'm missing pin 3 (green) and pin 10 (black with green stripe).

I also see on the diagram that pin 10 should go to the load reduction relay. I traced this black/green stripe wire to fuse 10 (small fuses) on the 2000 wiring, but it doesn't seem to exist on the 1.8t. The bottom blade of the load reduction relay traces continuity to fuses 20, 21, and 36 on the 1.8t, but those also exist on the TDI, so I need that extra wire...

Pin 88 of the ECU goes to pin 10 of T14a which then goes through a 5A fuse to the fat black wire with red stripe that goes to the load reduction relay. Your 1.8t jetta will not have that 5A fuse so you'll need to add it. You could probably just add an inline fuse - that's what I did to make my glow plugs work on my ALH conversion.

 

[clyde]

Pictures

Can't see any pictures. Past the expiration date?

Would like to see the details.

 

[bwk9087]

Here are the pics

I just seen this, and since this helped me out so much, I had saved them, so here they are.
[url=http://pics.tdiclub.com/showphoto.php?photo=134586&title=alh-wiring-pic-1&cat=500][/URL]

 

[oldpoopie]

Nice. Havent looked at those in like 8 years. Glad you saved them from photobucket jail. Lol

 

[Saburai]

What a great resource! I'm doing a AHU/Tracker swap. Does anything like this happen to be available for the AHU?

 

[ken.fresno-tdi]

Here you go.... most everything is there.... This is from a 98 Jetta. Earlier ones are almost identical.

Pin# Colour Function

1 Brown Ground

2 Black/Green Glow Plug Light

3 Not Used

4 Brown/Yellow Quantity Adjuster Pin 6

5 Brown/Yellow Quantity Adjuster Pin 6

6 Black/blue Coolant Glow Plug Relay Single

7 Gray/Green Modulating Piston G149-2

8 White Engine Speed Sensor G28-2

9 Not Used

10 Not Used

11 Blue Needle Lift Sensor G80-2

12 Gray Needle Lift Sensor G80-1

13 Brown/Red Mass Air Flow Sensor Pin 6

14 Blue/Brown Coolant Temperature Sensor G27-1

15 White/Blue Throttle Position Sensor Pin 1

16 Blue/White Oil Pressure .3 Bar F22

17 White/Red Clutch Switch F36-2

18 Yellow/Red ?

19 Red/Green Mass Air Flow Sensor Pin 1

20 White/Yellow Brake Light Switch F47-1

21 Not Used

22 Not Used

23 Black/Yellow Switched B+ from Relay 109 output

24 Brown Ground

25 Brown/White Exhaust Gas Recirculator Valve N18-2

26 Black/Brown Coolant Glow Plug Relay Dual

27 Not Used

28 Brown/Green Air Conditioning Relay

29 Violet/Black Modulating Piston G149-1

30 Green/White Glow Plug Relay J66 Pin 7

31 Blue/Yellow ?

32 Gray ?

33 Brown/Blue Sensor Ground

34 Blue/Gray Cruise Switch E45-2 Resume

35 Red Cruise Switch E45-3 Set

36 Not Used

37 Green/Gray Air Conditioning On (Signal from AC system)

38 Black Ignition from Key switch

39 Red/Black Alternator Load Signal DF Pin 2

40 Not Used

41 Not Used

42 Black/Violet Power Relay J317 (109)

43 Blue/White Vehicle Speed Signal Cluster Pin 7

44 Black/Red Brake Light F2

45 Black/Yellow Switched B+ from Relay 109 output

46 Brown Ground

47 Red/Blue Wastegate Control Valve N75-2

48 Blue/Green

49 Brown/Yellow Quantity Adjuster Pin 6

50 Yellow/Blue Glow Plug Relay Pin 1

51 Brown/Black Cold Start Injector N108-2

52 White/Green Modulating Piston G149-3

53 White/Black Fuel Cutoff N109

54 Not Used

55 Green/Red Throttle Position Sensor Pin 3

56 Not Used

57 Green/Yellow Throttle Position Sensor Pin 2

58 Not Used

59 Blue/Black ?

60 Yellow/White Malfunction Indicator Light

61 Gray/White On Board Diagnostics Connector Pin 7

62 Green/White Throttle Position Sensor Pin 5

63 Yellow/Black Fuel Temperature Sensor G81-1

64 Blue/Yellow Intake Air Temperature Sensor G81-1

65 Green/Blue Throttle Position Sensor Pin 4

66 Black/White Cruise Switch E45-4 On

67 Not Used

68 Black/Yellow Switched B+ from Relay 109 output

 

[Saburai]

Thanks! Pardon my ignorance, but this is the pin out for the ecu connector, correct? Many thanks!

 

[ken.fresno-tdi]

yep. It has a 68 pin ECU. Best way to do a TDI conversion with one is to make sure you get the engine wiring harness, the go 'gas' pedal, brake and clutch pedal switches, and a good engine.

 

[94cobra2615]

Is there a way to increase the resolution of the pinout diagrams? I can barely read them

 

[ken.fresno-tdi]

If you right click on the image, copy it, then paste it into a program like Word it will show up as a picture. It is then much more clear.

 

[alvaropach]

hi i have a jetta mk4 2005 1.8t and try to swap alh 1.9 tdi , now we have a lot of pronblem whit wiring harness see the pin out and is a good beguinin , i have 3 dtc codes but no have diesel presasure in the injectors
dtc are
17660
19561
17970

if you can help me many thanks

 

[alvaropach]

These pictures are subject to change but I wanted to get the information I have gathered out there. I know there are plenty of people that do TDI swaps beyond just VW people. My goal here is to help ALL TDI swappers get there swaps running as the factory intended.

Please remember though...my donor is from a 2001 Beetle Auto donor and going in a 1984 Rabbit GTI so I'm a little geared toward that thinking.

This is also an evolving set of picture. I haven't even finished the swap yet but I'm close to having the wiring figured out.

And now I present...

ALH TDI wiring Version 1.2

1.1 - change - correct title
1.2 - change - T6/1 Brown - power to ECU when key is on. To pin 121/37 on ECU.

hi dear i need your support make a swap om jetta mk4 1.8 t to 1.9 tdi alh ngine of gof mk4 2001 , i make work but no have power the turbo run 17 lbs but no chamge the aceleration when beguin to load boost , check all an i dont know what more to do i think is a signal missin but check all wiring and go to the ecu

 

[tgray]

1st make sure your turbo is working right. Hook a vacuum hose with full vacuum to the turbo while idling. You should see the actuator move fully while putting the hose on and off. You should hear a different sound. If that is working then take a good look at where your hoses are connected. Make sure you have everything mechanically right before you look at the electrical side. Make sure the right plug is in the right module. The EGR valve looks just like the turbo.

 

[cuban11182]

Here is the wiring and pinnout of the ALH motors and a video I made of how to pull the wires from the harness. Have fun with it.

 

[Timpo456]

so I'm doing an engine swap do you need to hook up pin 88 to anything or not? like I'm confused what pin I need to power up the ecu. like ignition on. I know I need to hook up pin 1 and 2 to 12v power and 4 and 5 to ground pin 3 is empty rest goes to the colored plugs, Map sensor and to starter and I guess speed sensor?

 

[gmenounos]

so I'm doing an engine swap do you need to hook up pin 88 to anything or not?

Yes, if you want your glow plugs to work:

ALH TDI pinout.

Hey everyone, I'm in the middle of swapping an '00 ALH/5 speed into an '03 1.8t/automatic (both were jetta's). I'm having trouble with the T14a connector that the pin out is shown on this thread. In the 1.8t jetta, I'm missing pin 3 (green) and pin 10 (black with green stripe). I also see on...

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