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Hey, Kerma and Eric G. !!!
I´m going to try this mod. (if the tranny is same, like Passats)
Background info:
Car: Vw Transporter van, 1999, 5cyl TDI, 75kW
4 gear automatic (non tip-tronic)
odom. 150 000km (I have driven last 50000kms)
Question 1. How many "clicks" do I turn the screw IN direction (clockwise).
You said that 30 is max. Does the adjustment effect if I turn it only
10 clicks, for example...???? Is it better to turn it IN as much as possible?
Question 2. What is the "factory" setting for this screw. And why
there is possibility to adjust it? Obviously I could
turn it back, if the mod does`nt work fine?
Question 3. Is there ONLY one adjustment screw. In Kermas picture
there seems to be another "star shaped" hole. What´s that??
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First, make sure it is an 01M 4-speed.
1) Up to you. This is still experimental. You might break the plastic tabs if you try to turn it back and there is no replacement part.
2) maybe to compensate for wear, or provide a range of settings at the factory?
3) Those other thngs you see are known as "shift cups" and they hold the springs on place for the valves in the valve body. If you look on the othe side you will see the solenoids. One thing ou can do is make sure none of the shift cups has loosened up, like the one more towards the top of the pictures in the first post. (it had to be screwed in a bit) But be careful, some of those plastic caps (grey color I think) will come out with a 90 degree turn and are not threaded.