AC starts COLD then WARM then 60

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
So I have a 2009 VW Jetta sportwagen TDI. Its been btw an amazing car for me with next to no maintenance issues.

As of last summer, it seemed my AC was just not working as well here in hot/humid AL.

It got me by without dying, but by end of that summer, I knew I would need to tackle this.

Now I am doing so.

So my dad lives north of me 2 hours drive in Huntsville, AL, so I went up there on Saturday (2 days ago) and he agreed to take a look at it.

The symptoms at that point were pretty much that no matter what I did, the temp at the vents were 59 degrees. But over the past year of use, I noticed it would sometimes kick on for a bit and be cooler, and other times just go off. No apparent rhyme or reason I could tell overall.

My dad first had me clamp off one of the hot water hoses going into the firewall...that did nothing.

Then I brought it up to him Saturday (keep in mind, I am a pharmacist, not a mechanic, so my ability to describe tech details may be limited):

He put the gauges on the system, and overall pressures did not seem terribly low, although he noticed a bit of an odd pattern in the pressures...the low pressure side he said would be higher, like 50-60psi, and the high side seemed flaccid at 125psi (it was nearly 90 degrees outside) - inside temp at the thermomenter in vent was still about 60 degrees as it always had been.

He re-clamped the hot water hoses just to see if that was it, nope.

He then thought it may just be a bit low given low pressure on the high side, and attempted to add some Freon...well, so then it accepted a couple ounces (we were monitoring intake via an electronic scale) and then it would accept no more, even when attempting to drive it with it all hooked up in a dynamic state. Also, per my dad, the pressures just did not look normal and move or respond when driving as he would expect....

He began to think it was the compressor. Especially when he saw "it was always running" (later he found out this is not a clutch type compressor).

Anyway, he was pretty convinced, so we went and bought a compressor and that long black tube thingy (dryer, something or the other), as well as some other control valve that you must buy to get the warranty...all were installed, except for that valve, which apparently is a 15 hour job per my dad, and he was not convinced that was the problem.

The result of that was, first, cranked up the car, loaded in the first 12oz canister, and it took it fine, and the system was cranking out 40 degree air...then after trying to add the second can to spec, it would not accept hardly any of the second can...then we applied some RPM's and that's when the system went hot, warm/humid air blew out...talk about buzz kill.

he actually evacuated the system again and recharged, and it did the very same thing...very cold, then gas applied, dies.

I had to drive back home after that, ran out of time...the next morning, I started the car, and it went to 40 degrees at idle, then once driving same thing...warm...then after a bit of driving, it was "cool" but not cold.

spent about 600 bucks so far, and technically have not yet breached the subject of paying my dad's labor yet), I am probably going to need to figure out something on my own (unlikely, but hey, I can hope) or take it to another person to do diagnostics.

After reading on this forum for a while though in the last 12 hours, I read about this electronic valve in the compressor...well, I would have started with that before putting in the whole darn compressor, but hey, a new one is in the new compressor, so I assume that is not it now...

My dad does not think it is the fans bad, I plan on looking closely at those, but he said when running at 70mph you should definitely cool all the same even if the fans did not turn at all? I did confirm that the fans appear thought to be running when I am having this issue.

Dad now is wondering if this is some central control issue or some other thing causing the system to shut down....he is pretty unfamiliar with this AC system really and is in the process of trying to find schematics and such so he can know where to look.

Also, I piddled pressing the AC on and off in the car, as well as recirc and nothing...no change.

I am just hoping someone here may say something helpful to me...

THANKS AHEAD OF TIME
 

South Coast Guy

Veteran Member
Joined
Nov 17, 2010
Location
Mattapoisett, MA
TDI
2009 Jetta TDI wagon
Sounds like you have a leak somewhere in the system that is allowing all the gas to leave. Have you tried looking for a leak using soapy water and brushing it all over valve fittings and hoses? I admit this may be a simple solution but you should check for leaks.
 

dieselpony

Veteran Member
Joined
Aug 11, 2008
Location
Woodbury, MN
TDI
2015 Jetta SEL 6 speed manual Moonrock Silver
Do you have VCDS? You need to hook up and see what the temp sensors are reading. I had a bad temp sensor in one of my vents that was causing it to blow cold air summer and winter. A cleaning of the contacts solved the problem. Maybe it's something simple?

Even though it looks like manual controls, Climatic is an electronic system, which I'm pretty sure your 09 has?
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
I doubt it's a leak? If it were that it would not get cold again which it does

I have not thought about any sensors....and I don't have the device you mention
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
Where can I get a list of all components of this system including like diagrams that my dad could digest?
I think tomorrow I will try and find someone locally to peek at it assuming they would not charge me much to diagnose and quote
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
Also - given I put in the new compressor - is it possible the new rcv is sticky or damaged by debris in the system?

My next step is to find someone with this VCDs
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
So my dad wanted me to put on the new expansion valve and see if that did it...

I got the two lines off the front pretty easy but I had to give up last night as it got late - not sure how that clave assembly is held into the firewall - I wiggled it a bunch and no budge?
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
Thermal expansion valve was not it either

I'm going to get the scan of the AC system done and see what a shop will tell me soon
 

Bob S.

Top Post Dawg
Joined
Aug 17, 2006
Location
Central MD.
TDI
A B4V, some ALHs & BRMs
Do you have VCDS? You need to hook up and see what the temp sensors are reading. I had a bad temp sensor in one of my vents that was causing it to blow cold air summer and winter. A cleaning of the contacts solved the problem. Maybe it's something simple?

Even though it looks like manual controls, Climatic is an electronic system, which I'm pretty sure your 09 has?
+1. My car experienced something similar. VCDS scan identified a footwell sensor short to ground & communication issues for the module. (Other bus & communication issues existed), but the foot well sensor & Climatic was the first of those issues to appears. My conclusion was they were several unrelated issues.

Getting to the foot well sensor is easier typed then done. R&R of the sensor did not resolve the issue. To make a long story short, in diagnosing & resolving the other issues, the Climatic system issues were immediately resolved after a simple & thorough cleaning of the grounds & fuses & connections located on the vertical front face of the engine bay fuse box.

Attempting to ensure the basics are correct by cleaning those is probably easier & faster than the route you have been & are headed. Hopefully it will work.

http://forums.tdiclub.com/showthread.php?t=402283&highlight=Peach
http://forums.tdiclub.com/showthread.php?t=439332
http://forums.tdiclub.com/showthread.php?t=351824
http://forums.tdiclub.com/showthread.php?t=439743
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
Yes - it seems this may end up being something small and simple ...... Painful lesson to learn - could be worse I guess
 

Bob S.

Top Post Dawg
Joined
Aug 17, 2006
Location
Central MD.
TDI
A B4V, some ALHs & BRMs
Hopefully it is. We could share a beer or 2 commiserating over the matter. Perhaps at the 2015 fest. I hope it is an easy fix for you.
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
Which fuse tells the compressor to do its thing?

I checked the ones listed in the manual on the fuses inside the car all looked on visual inspection normal

The ones under the hood in the fuse box next to battery - I'm not sure which does what
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
I pray it's not this electronic control module thing - $$$$$$

My friend tells me that can be uber pricey
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
One thing I noticed under the hood in fuse box was a black cube that plugs in with the number "100" on it - I assume it's a relay - it was incredibly hot to touch
 

Bob S.

Top Post Dawg
Joined
Aug 17, 2006
Location
Central MD.
TDI
A B4V, some ALHs & BRMs
You would need to spend time analyzing the schematics to determine which fuse. Clean all the grounds & connections including at the chassis & on the front of the engine bay fuse box. It will involved battery & air box removal. Hopefully, it will resolve the issue.
 

Gungadoy

Member
Joined
Mar 31, 2013
Location
Ft. Lauderdale, FL
TDI
2011 Jetta TDI
In your original post you write, "The result of that was, first, cranked up the car, loaded in the first 12oz canister, and it took it fine, and the system was cranking out 40 degree air...then after trying to add the second can to spec, it would not accept hardly any of the second can...then we applied some RPM's and that's when the system went hot, warm/humid air blew out...talk about buzz kill."

1. Not enough Freon? Or, too much Freon can also shut down the system.
Are you sure the system was recharged properly with 525g +/- 25g of Freon? That's 18.5 oz.
How did you measure the quantity put in?
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
When at friends shop yesterday besides running the scan - he repeated evacuation and recharge on a fancy automated thing he rolls around.


It did essentially what I first described.

It holds 1.15 lbs of freon (525 grams) - when we got up to 0.88 lbs it slowed to a stop - no more would go in - then he was able to tell the machine to push the rest in to full.

AC with same symptoms which btw now appear nothing obvious to do with my RPMS and such....it will sometimes get cold but it will be always only for less than a minute then back to warm.

I inspected all fuses - now I need to check the connections as recommended.
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
Our first charge of the system we used an electronic scale - that automated job is sweet!!
 

Ellery

Well-known member
Joined
Jan 29, 2010
Location
Birmingham, AL
TDI
2009 Jetta Sportswagen
I used my meter and checked all fuses in the cabin to the left of the steering column that were labeled in the manual having to do anything with AC....then I checked all the fuses in the engine compartment, I removed and visually inspected them all as well, all looked clean, no signs of overheating, charring....

NOw ill need to find all these connections you all mentioned, including ground wires...if anyone has pictures or a detailed description of where these connections are that may be faulty...that would be appreciated.

As all things, I slowly get better at DIY, but it takes me time.

Luckily its not so darn hot yet that I am dying of heat stroke, but it will not be long...

Anxious now to ask my dad about paying him for labor cost for the AC and dryer replacement :confused:
 
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