2nd Timing Belt Done!

454k30

Veteran Member
Joined
Feb 20, 2006
Location
Long Beach, CA
TDI
2002 Jetta
Last weekend I was able to accomplish the timing belt job for the second time. Previously I did the change at 80k miles using the 100k parts. I was pleased to see that the timing belt itself was in great shape as were most of the rollers and the tensioner. The one suspicious part was the big roller. It spun without noise but also like there wasn't any lubricant left in the thing, and the bearing seal did seem to show evidence that it puked out all of the grease.

While I was in there I also did the water pump and the thermostat. I also did a detail on the engine bay which might be the one extra bit of work of which I am most proud. The engine looks great (by comparison to how it had looked), so great that I left the engine cover off so I could marvel at the clean bay. My only regret was not taking before and after photos. I knew it was filthy in there but underestimated just how good it would look once cleaned up.

I also threw some LED bulbs into the tailights; which of course caused a flashing glow plug light and hyper-flash. I've ordered the parts needed to correct this issue and will do so in the near future.
 

irvingj

Veteran Member
Joined
Nov 28, 2006
Location
Etna,NH
TDI
2005 Jetta Wagon TDI (PD/BEW)
You're a better man than I...

I gave mine to a guy who knows what he's doing to do the 2nd TB, as I just don't feel confident enough to do it myself. Water pump, all pulleys, idlers, tensioners, front main seal (was leaking), flushed brake fluid, etc and also replaced both rear brake lines, which were getting rusty. (And a new set of tires.) Damned salt up here is awful, if you plan to keep a car more than 10 years.

It was expensive, but now all set for the next few years, hopefully. Just got it back yesterday; feels good to have my wagon back!
 
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