2001 Golf TDI issues

3SPKY5U

Member
Joined
Sep 4, 2015
Location
Calgary, AB
TDI
2001 Golf GLS TDI
Hey all,

Recently picked up a 2001 Golf GLS 1.9 TDI with a staggering 408,000km on it for $800 CAD (500 american or so?). Was owned by an older fella with a towing company, he used it to drive to his yard, so it did a lot of short short trips with minimal warmup. Brand new clutch, battery, timing belt, and the body is in good shape (very very minor rust on the lift gate), and the interior looks better then most 100,000km cars. All the vacuum lines look new, as well as the glow plugs. Knew she was gonna need some work, and that’s why I took her on. I figure in the end I still come out with a very cheap TDI and keep the KM's down on my M3. All in all it seems like a well kept TDI (versus some I saw asking 2-3 grand and being beat half to death).

When I got it the glow plug light (flashing) + CEL was on. Ran it on VAGCOM and found a few little things, alternator is coming up on the end of it’s life, a few little ghost codes that didn’t reoccur, and a dead connivence module. Sorted that out with some general tiding up and cleaning connectors, as well as fixing a ghetto rigged EGR delete someone had done with a screw. Seafoamed the car, and that got rid of it’s mildly clunky idle. Threw in a new fuel filter as well. There is also a ghetto rigged high idle switch in the dash that seems to do… Nothing. Raises the idle by about 100rpm… Now she starts and runs fine. No weird sounds or shaking.

Now for the problem. She feels like a NA diesel. I literally cannot accelerate up a mild/steep grade. I get up to about 60km/h in 2nd, and it’s game over. Cannot hit the speed limit. I have driven 2.0TDI’s before, and they definitely had noticeable boost to them. There is zero increase in RPM gain over the range. It just steadily creeps to redline. And no torque-pull. Vacuum tested it last night, right of the tandem pump, and I'm pulling 5mmhg only. I'm guessing this is why the turbo is seemingly non operational.

Anyone have any other ideas on it?


Thanks for reading!
 

honda_vtec2

Veteran Member
Joined
Jul 16, 2008
Location
Toronto
TDI
2000 Golf ALH tdi, 1997 Jetta 1z tdi
I would hook up vcds and take the car for a spin, log group 3 (maf) and group 11 (turbo boost). I would also pop off the intercooler rubber hose by the egr and look for anything that may be blocking the airflow.
 
Last edited:

3SPKY5U

Member
Joined
Sep 4, 2015
Location
Calgary, AB
TDI
2001 Golf GLS TDI
I would hook up vcds and take the car for a spin, log group 3 (maf) and group 11 (turbo boost). I would also pop off the intercooler rubber hose by the egr and look for anything that may be blocking the airflow.
Checked the plumbing. No carbon build up. Actually super clean. I'll go ahead on logging. But I'm pretty sure with only 5mmhg vac the turbo vanes will always be full open.
 

3SPKY5U

Member
Joined
Sep 4, 2015
Location
Calgary, AB
TDI
2001 Golf GLS TDI
Update... Thought it was tandem pump... Replaced. No solution. Began replacing vac lines... Still no solution.

Is the end of the tandem pump supposed to wobble a bit? Both of mine seem to.

Manually pushed on turbo vane actuator. It moves, a bit begrudgingly.
 

3SPKY5U

Member
Joined
Sep 4, 2015
Location
Calgary, AB
TDI
2001 Golf GLS TDI
Got it working with some JB weld. N75 stuck open on me though... It took off like a Saturn V rocket until I shut it down. Runs fine now.
 
Top