2 inch receiver hitch MKIV Golf just installed

coalminer16

Top Post Dawg
Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
Pictures will come. Just don't have them downloaded yet. My 2 inch receiver hitch is now installed on my 2004 Golf. I followed a hybrid of a couple hitches on this site and made my own. I traded my brother for the angle iron, welding, bolts, paint, grinding, and cutting a CAT fuel filter kit and bracket for his 80 VW diesel and the design help of building a hitch for his wagon jetta (he is a welder by trade and me an engineer).

I bought a chevy fold down (in my case up) linsence plate holder from ebay (about $20), rear bumper shocks ($60) and an RV class 3 receiver hitch ($70). Prices were shipped to me cost. The reciever hitch was the cheapest I could find online. It is a straight tube but other then that nothing special.

Cut the bumper shock plates off the shocks WARNING-THEY DO HAVE PRESSURE WITH OIL AND GAS. We figured that so we drilled a hole first and let it drain (spray) out. We then used some 2 X 2 X 1/4 angle iron. THis is the largest anlge you can fit. If you used square tubing it will have to be smaller as the right side is not fully square. We then put between 4 and 5 1/2 bolts with nuts welded on the angle. Used a couple of the factory holes in the bumper holes and had to drill a few more. Then cut the plates from the bumper shocks to slide over the angle. We then had to do some cutting to the angle sticking out and the hitch and got the hitch as close to the car as possible and low as possible. Then welded the angle and bumper shock plates and nuts fully up, painted, then welded the hitch on and painted the welds (the angle is not fully straigh in the holes and the hitch would likely have to be cut some to pull out. The bumper was trimmed behind the licence plate for the receiver hole and there was on each side the bumper inside had to be trimmed a little to clear the hitch. I also brought my trailer wiring through th licence plate wire hole so I don't have to run it out my hatch now.

You have to take your lights, rear wheels, rear fender liners and bumper off to do this project. At the moment I now have two hitches on the car but will take the small one off (forsale now). It looks awsome.
 

LiLredTDI

Veteran Member
Joined
Mar 13, 2008
Location
maryland
TDI
2004 jetta tdi pd-1989 Jetta IDI-1994 F-250 IDI Turbo
I do not own a Golf or want a hitch but props for a really great idea!! Visible hitches are ugly.

I think of every home brewed mod I have seen this is by far the most ingenious and trick.
 

Farfromovin

Torque Addict
Joined
Apr 9, 2005
Location
Ventura, CA
TDI
03 Golf 2dr- PD150 6m
Yeah, now pull up to U-Haul and see if they'll rent you a tow dolly lol. Just tell them you need to tow a smart car and see if they'll rent you the dolly. I mean, you have a Class II hitch so you should be fine lol.
 

coalminer16

Top Post Dawg
Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
Well, brothers home shop. He lives in the heated side of the shop till he builds his house. The other side of the wall he has this newly installed car lift and he is a welder by trade. I do the engineering (by trade). We kind of are a good match. Next is his wagon, which for those none wagon owners the license plate is on the hatch not the bumper. So we are going to put the hitch between the split in the bumpers (upper and lower) and have the hole for the hitch pin outside so you don't have to reach under the bumper nor have a large hole. Brother already is buying his iron and will be using my old bumper shocks for those plates.

Disclaimer, if you copy this design. Don't blame me if it fails-I copied some others ideas and modded it for my own.

I would love to see if Uhaul would actually rent me a car hauler just to see if they would but the web site goes on vehicle not hitch.
 

Deebeaux

Vendor , w/Business number
Joined
Feb 28, 2010
Location
Lafayette, LA
TDI
2003 Golf GLS
That looks nice, very secure, a local friend did something similar with the receiver behind the plate, but didn't do the spring loaded plate flip mechanism. He should. :)
 

coalminer16

Top Post Dawg
Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
I actually undid part of the flipper spring. Was a bit strong. But I can add it back with age as it gets weaker. Another idea for the None golf owners is that they make the ball mounts that have a lock in the mount and sends the two pins out to secure. One person is doing this so they pin hole doesn't need to be reached and they just mount in the lower bumper area. Etrailer has these hitches.
 

dieselherb1

Veteran Member
Joined
Oct 25, 2008
Location
Va.
TDI
06 MK5,09 Mk5 CR,03 Mk4,96,2-97 B4s,98 A3,2000 A4,4 Caddies( 2-1.6TD,1.6,TDI) Chevys 6.2,6.5,6.5TD
How much to build another?
 

coalminer16

Top Post Dawg
Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
Well, unfortunately that is where it gets hard to build another. as measurements weren't really used in the greatest fashion and it was more eyeballing it and making sure it was level. A person really needs there own car there to help with the drilling of the holes. After doing this I see why others don't build more hitches. And there is the liability of it as well since it isn't a DOT rated system anymore. The best I could do was just show pictures to help out others on what to get for supplies and roughly where to weld. I would be glad to help you any other way that I can though.

As a side note I bought a 6 inch drop hitch from Etrailer and a greaseless ball as well. Here are the links. The hitch is a locking no slop hitch.

http://www.etrailer.com/Ball-Mounts/Softride/SR26041.html
http://www.etrailer.com/Balls/Andersen/AM3662.html

Still in the mail.
 

coalminer16

Top Post Dawg
Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
The ball mount and ball are GREAT. I do need to make the hole behind the license plate a little bigger to put the lock on the pin. No issue with the 7/8 wrench to tighten the pin. The nylon cap on the ball is grooved into plate so it won't be poping off. And I bought a spare.
 

coalminer16

Top Post Dawg
Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
Brother just installed his 2 inch receiver to his 05 jetta wagon. He did it at the bumper split in the bumper but otherwise it was similar to mine. He cut some of the lower bumper out as well and will be installing the pin while laying on his back. It looks cleaner this way and the receiver is flush then with the bumper. Tomorrow he is doing my fathers sportwagon. Pictures on both to fallow.
 

Hatchet Ratchet

Veteran Member
Joined
Nov 6, 2006
Location
Freedom, WI
TDI
2004 Jetta PD

coalminer16

Top Post Dawg
Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
Thought about it and talked with one member on here with one. He uses a lot of WD-40 to make sure it doesn't get locked in for good. Too much salt and water in our states we live as you know since you have a stainless hitch. I am still wish I could have had you build mine but are paths didn't meet soon enough.

One more week and I should get the hitch pictures for the Jettas
 

mr.mindless

Veteran Member
Joined
Jan 23, 2006
Location
Rochester, NY
TDI
2002 Galactic Blue Jetta GLS
Sorry to bump the stale thread but nice job!

A hitch with internal pins was the next upgrade I was going to make to mine. Reaching behind the bumper cover for the pin was a huge pain sometimes.

If anyone needs something similar for a MkIV sedan, mine is still around, collecting dust. All factory holes in my '02... Unlikely i'll have another MkIV _and_ want to tow with it.
 

TomJD

Veteran Member
Joined
Jul 9, 2010
Location
St. Louis
TDI
2000 Jetta TDI GLS, 2015 Golf TDI
If anyone needs something similar for a MkIV sedan, mine is still around, collecting dust. All factory holes in my '02... Unlikely i'll have another MkIV _and_ want to tow with it.
Just out of curiosity, do those two arms on the sides go into the body of the car? Where do they attach?
 
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TomJD

Veteran Member
Joined
Jul 9, 2010
Location
St. Louis
TDI
2000 Jetta TDI GLS, 2015 Golf TDI
Very interesting. You have a nice write-up on yours coalminer. I like everything about it, but it is for a Golf. I imagine it is a little different setup on the jetta
 

romad

Top Post Dawg
Joined
May 27, 2011
Location
Prescott, AZ
TDI
2005 Jetta GLS Wagon "Cranberry"
Brother just installed his 2 inch receiver to his 05 jetta wagon. He did it at the bumper split in the bumper but otherwise it was similar to mine. He cut some of the lower bumper out as well and will be installing the pin while laying on his back. It looks cleaner this way and the receiver is flush then with the bumper. Tomorrow he is doing my fathers sportwagon. Pictures on both to follow.
So, where are the pictures?
 

TomJD

Veteran Member
Joined
Jul 9, 2010
Location
St. Louis
TDI
2000 Jetta TDI GLS, 2015 Golf TDI
That looks good. I just have reservations cutting into my bumper. I wonder if I could have an attachment that would bolt onto the replacement bumper. Kind of like on the bosal only it would contain the 2" hitch.
 

coalminer16

Top Post Dawg
Joined
Dec 11, 2008
Location
Central Wisconsin
TDI
Golf 2004
Not sure I understand what you are saying. Are you saying instead of the swan neck coming up with the ball on it that there would just be a 2 inch reciever in place of the ball and it coming up from under the bumper like the bosal? Could work but there would be more connections to worry about and more movement with each one and the added torque on things.
 
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