04 Jetta tuning

Joined
Mar 15, 2007
Location
Kentucky
TDI
2004 Jetta
I have a 2004 Jetta, 5-speed that I've had for 16+ years. I recently started a job where I commute 130 miles a day,.....and a lot of it,.. is mountain driving. I'm looking for a slight increase in power & torque ,....to help with the Hills. Who is the Go-To person or company these days ? I remember Jeff from RocketChip,...back in the day,....but that's it. www.rocketchip.com
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
Jeff ghosted us.

The BEW should have no issue handling hills, are you 100% certain it is in good [stock] order now? My BEW is cursed with a slushbox, and it still pulls hills at 80 and the cruise control never wavers.

Malone is one tuner but I have no experience with them with a PD.
 
Joined
Mar 15, 2007
Location
Kentucky
TDI
2004 Jetta
Are you 100% certain it is in good [stock] order now? My BEW is cursed with a slushbox, and it still pulls hills at 80 and the cruise control never wavers
Oh,.....Trust me,.....it's in perfect running condition. I'm 52,....and have been turning wrenches since I was in my teens. I do all of the maintenance on it.

I'm one the guys that always wanting more,....and I'm just use to a LOT of HP/TQ. I have a racecar that makes over 1100hp to the tires,.....and a Powerstroke tow rig w/ over 900ft lbs.
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
OK, cool. Then maybe contact a Malone dealer or Burpod here has been doing some things lately. If the engine is otherwise all stock, I'd just stick with a mild one step up, have the lambda and vane sensors deleted in the software, and make sure the split port intake runner flaps are clean and not sticking... ideally a one-piece PD130 type intake manifold would be better, but that's more work and a mild tune alone will wake it up. A ~10-15% increase in output is substantial and you'll easily feel the difference right away from the 100hp it has now. Doesn't sound like much, but it is.

The dreaded "boost creep" can be an issue on the BEWs, that's why I wouldn't go too crazy with the stock BW turbo and the split port intake.
 

jsrmonster

Veteran Member - TDIClub Enthusiast
Joined
Apr 22, 2002
Location
Red Lion, PA
TDI
15 Golf SW DSG, RC3 piped, 99.5 Jetta Rocket PD150 6spd 4motion, 2000 ASV110 RC6 "Silverbullet" 5spd Race Car, 2003.5 Cummins QCLB 4x4 "Blue Monster" Jeep CRD juiced, MB Sprinter van juiced up
Good tuners are hiding from big daddy.
 

Nevada_TDI

Top Post Dawg
Joined
Aug 17, 2008
Location
Reno, sort of...
TDI
2001 Jetta TDI
I believe tuners could write a program that would pass emission, it would be tricky though.
After emissions is done put in test pipe where Cat goes, and then come testing time repeat ad infinitum
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
Well it depends on what test as to if it would pass. I'm sure there are still some places that do some sort of actual old school tail pipe testing, but most are just using the OBD2 protocols and checking that. There is no actual "test" of the car's actual emissions. And that is easily done, that's all software.

Diesels didn't get subjected to any of the tailpipe type testing we used to have here. And we had originally the [useless] BAR90, that was an idle test, and just checked for HC and CO. A diesel would happily pass that test with flying colors.... and I proved that point to a coworker by sticking the probe in my 1979 Rabbit. It produced less HC and CO at idle than any gasoline car ever could, it was on the ragged edge of sample dilution it was so low.

Then we got the IM240 test, which was run on a dyno, and simulated light loaded driving. That one checked for HC, CO, and NOx. Lots and lots of cars failed that test that would have otherwise had no trouble with the BAR90. That's when the non-functioning EGR systems on gassers that had often been clogged up for thousands of miles became apparent. But again, no diesels got tested on this equipment.

Then we went to the OBD2 test, and 1997+ diesels below 8500 GVWR got added. Which originally, just meant Volkswagen TDIs and a handful of MB diesel E-classes, as that is all that there were available here at the time.
 
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