03 Jetta ALH - Engine no start problem

Jedda03SGP

Active member
Joined
Jul 3, 2007
Location
Glenshaw PA
TDI
2003 Jetta
Need a little insight. Just finished a clutch R&R, car started right after, but a day later, it won't turn over. First thing this AM I turned key, nothing, turned off key and tried again, the starter turned and it fired fine.

Got gas, went to fire up and nothing.

All lights come on on cluster, but no click at the starter solenoid.

Can't figure out which fuse controls the starter/solenoid.
Could it be the clutch switch puked coincidentally with my clutch R&R?
Could it be the metal clipped connector at the starter itself?
Could it be the starter itself (read on a couple threads about the braided ground going bad)??

Any help appreciated.
TIA
 

JETaah

Vendor , w/Business number
Joined
Jan 18, 2001
Location
mi 48836
TDI
96 B4V, 2005 BEW Beetle, 2005 Jetta Wagon
Did you clean and tighten the engine ground on the transmission mounting bolt?
 

JETaah

Vendor , w/Business number
Joined
Jan 18, 2001
Location
mi 48836
TDI
96 B4V, 2005 BEW Beetle, 2005 Jetta Wagon
"272,000 and goin' strong"

Whaaaattt? ;)
not yet

 

Jedda03SGP

Active member
Joined
Jul 3, 2007
Location
Glenshaw PA
TDI
2003 Jetta
Did you clean and tighten the engine ground on the transmission mounting bolt?
JET, yes I had all connections cleaned up and greased with di-electric grease.

Turns out the problem was the single wire lead to the starter solenoid. It had work hardened and cracked right at the connector, under the bright green grommet that inserts into the end of the connector.

Cleaned it up and re-soldered the metal connector, which I was able to extract from the connector by inserting a 2mm allen key into each side release and yanking out.

Would post a picture of the connector if someone could clue me on how to attach photos.

Thanks,
Steve
 

rwolff

Veteran Member
Joined
Mar 10, 2002
Location
Lesser continental mass, Tosev 3
TDI
None yet
In your original post, you said you got GAS. If it had fired up, you could have damaged the VE pump. As it stands, all you need to do is drain the bad fuel out of the tank and fill it with DIESEL.
 

Jedda03SGP

Active member
Joined
Jul 3, 2007
Location
Glenshaw PA
TDI
2003 Jetta
In your original post, you said you got GAS. If it had fired up, you could have damaged the VE pump. As it stands, all you need to do is drain the bad fuel out of the tank and fill it with DIESEL.
rw, sorry, missed the subtlety of your post, and my lack of attention to detail. Anyway, I did not put "gas" in it, :eek: fortunately, but I have had the car for 9 years now !!!

Thanks,
Steve
 
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