02 jetta TDI manual trans fluid

robdean

Active member
Joined
May 3, 2023
Location
Colorado
TDI
02 jetta MK4
Is it possible to check an 02 jetta TDI manual 5 speed transmission fluid? If so how i cant find a dip stick directions.

Thanks
 

Nickmix

Veteran Member
Joined
Apr 23, 2011
Location
Virginia
TDI
2003 Jetta GL TDI
There is a fill plug on the side of the transmission. You just basically remove that plug and the trans fluid should be filled up to that level.
 

robdean

Active member
Joined
May 3, 2023
Location
Colorado
TDI
02 jetta MK4
Thanks i am looking for something in a local store i can use. Anyone have something that meets the requirements please let me know.
 

IndigoBlueWagon

TDIClub Enthusiast, Principal IDParts, Vendor , w/
Joined
Aug 16, 2004
Location
South of Boston
TDI
'97 Passat, '99.5 Golf, '02 Jetta Wagon, '15 GSW
Any GL4 75-90 should work. I saw Vavoline and Mobil 1 at Autozone, if that helps.
 

robdean

Active member
Joined
May 3, 2023
Location
Colorado
TDI
02 jetta MK4
Only thing local i am finding that is GL4 is royal purple. Its GL 4 and 5 everything else including the mobile one above is GL5.
 

robdean

Active member
Joined
May 3, 2023
Location
Colorado
TDI
02 jetta MK4
I really like how it feels but i dont think with almost 200k its ever been checked or changed. So i will get some royal purple to top it off and then order some VW G060 to drain and refill. I think VWG060 is the closes to what it came with.

Thoughts?
 

robdean

Active member
Joined
May 3, 2023
Location
Colorado
TDI
02 jetta MK4
So i did add a small amount of royal purple until i can drain and fill with VW G060. It was still clear and looked clean surprisingly. It was not as oily (slippery)as the royal purple so i am not sure if its been breaking down over time or just an older product against a new and improved one, but should hold me over until a complete drain is done.
 

oilhammer

Certified Volkswagen Nut & Vendor
Joined
Dec 11, 2001
Location
outside St Louis, MO
TDI
There are just too many to list....
I have found that probably half or more 02A/02J gearboxes I've come across from non-regulars that come in here are ~1/2 L low. Which is VERY low considering the 2.0L capacity. They can seep slowly out over a long period of time and miles, and then usually 5th gear goes.

Cannot speak to the OP's situation, but if you don't KNOW it is full, at least check. Keeping them full is probably more important than changing the fluid once in a while, but obviously if it does get changed it is less likely to go low.
 

benIV

Veteran Member
Joined
Oct 25, 2009
Location
Southeast NC
TDI
2003 PG 5m Jetta GL Sedan, 2003 RS 5m Jetta GLS Wagon (Golf Variant)
I have found that probably half or more 02A/02J gearboxes I've come across from non-regulars that come in here are ~1/2 L low. Which is VERY low considering the 2.0L capacity. They can seep slowly out over a long period of time and miles, and then usually 5th gear goes.

Cannot speak to the OP's situation, but if you don't KNOW it is full, at least check. Keeping them full is probably more important than changing the fluid once in a while, but obviously if it does get changed it is less likely to go low.
how often do you change it in an 02J?
 

pkhoury

That guy with the goats
Joined
Nov 30, 2010
Location
Medina, TX
TDI
2013 JSW, 2003 Jetta Ute, 2 x 2002 Golf, 2000 Golf
Lots of options. Per another member's suggestion (I don't think he's active on here anymore), I use Redline Lightweight Shockproof, also called "Smurf's Blood", because of it's blue color. My 02J on DSOL and DSEL runs nice and quiet and it's helped some with grinding synchros.
 

Fahrvegnugen

Veteran Member
Joined
Jan 21, 2017
Location
Burlington Vt
TDI
01 golf 1.9 alh gls silver
The transmission guru from whom I got my 02j transmission says 40k intervals. More for the gear shavings than the fluid. Also keeps 5th gear lubricated by filling it up. I try for this because I do a lot of stop and go driving.
 

pkhoury

That guy with the goats
Joined
Nov 30, 2010
Location
Medina, TX
TDI
2013 JSW, 2003 Jetta Ute, 2 x 2002 Golf, 2000 Golf
I had a problem with water intrusion on one of my transmissions. Probably need to replace the flange seals. But I think I was doing changes about every 10-20K, and at one point, flushed it with some ATF, with the car running at the equiv of 40mph on jackstands for about 10 minutes. Drained it out overnight, and put Smurf's blood in the next day. Haven't checked it since, but it's running pretty good.

Otherwise, I usually go about 80-100K between gear oil changes. I think it's a good bet to do it with each timing belt. I know on most of the junkyard 02J's I've installed in my cars, NOBODY'S EVER changed the gear oil. Surprise, surprise.
 

Matt-98AHU

Loose Nut Behind the Wheel Vendor
Joined
Apr 23, 2006
Location
Gresham, OR
TDI
2001 Golf TDI, 2005 Passat wagon, 2004 Touareg V10.
I think I'm verging more towards 50k intervals these days. Plenty go longer without issue, but the longer you leave it in there, the more likely it is to start leaving deposits on the synchros and degrade shift quality.

Red Line has a lighter weight oil out these days that they say cross-references to most of VW's common OEM part numbers, which are all fairly lightweight oils. It's called MT-LV.

For cars that are shifting less than perfectly, blending MT-LV or the OEM Gear oil with Red Line Shockproof Super Light has yielded some excellent results. BUT, if you have a Wavetrac limited diff, Autotech very specifically says to not use any Shockproof with their diff.

If the transmission has had new bearings installed and/or new limited slip differential, it's always a good idea to change it out after only 500 miles for an initial wear-in period. The spiral gears in any of the limited slips (Quaife, Peloquins, Wavetrac etc) will shed a good bit of metal as they do an initial wear-in. Same could be said for a new 5th gear set, but those maybe don't shed *quite* as much as a new differential does.

Either way, if there are new parts that get installed in your gearbox, always a good idea to do an initial break-in change, possibly even two, since the magnet definitely won't grab all the fine metal slurry out of the oil.
 

Jr mason

Veteran Member
Joined
Oct 20, 2013
Location
Ohio
TDI
01 Beetle, 2012 Jetta
Another vote for Pennzoil Synchromesh. What I've been running for 200k miles.
Never had a shift related issue in temps ranging from -35°F to triple digits.
 

jokila

Vendor
Joined
Dec 3, 2004
Location
Houston, Texas
TDI
2003 Jetta GLS, Manual
I had a problem with water intrusion on one of my transmissions. Probably need to replace the flange seals. But I think I was doing changes about every 10-20K, and at one point, flushed it with some ATF, with the car running at the equiv of 40mph on jackstands for about 10 minutes. Drained it out overnight, and put Smurf's blood in the next day. Haven't checked it since, but it's running pretty good.

Otherwise, I usually go about 80-100K between gear oil changes. I think it's a good bet to do it with each timing belt. I know on most of the junkyard 02J's I've installed in my cars, NOBODY'S EVER changed the gear oil. Surprise, surprise.
I had water intrusion through the shift tower seal getting wobbled out due to a bad shift tower bushing. I would check that. If the flange seals are a leaking water in they would let fluid out.
 
Top