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    B4V Power steering fluid is shooting everywhere.

    The filter (screen assembly, really) came with the replacement reservoir (I sheared a hose barb during a battery replacement a few years ago). I'm the only mechanic on my car, it definitely wasn't added later. Here's the filter, showing the crack: Here's the flange it mounts on inside the...
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    B4V Power steering fluid is shooting everywhere.

    The reservoir filter is a little tower. It fits over the first two digits of my pinky pretty good, so maybe an inch wide by two inches tall. It fits over a nub at the bottom of the reservoir on the output side. This is an Autohauzer replacement reservoir if I recall correctly. I'll post pics...
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    B4V Power steering fluid is shooting everywhere.

    B4V with 330k miles. I got a condition where the power steering fluid is foaming up and shooting out of the reservoir. In addition to making a mess and growling like mini-Chewbacca at the pump, it killed my battery by getting PS fluid in the battery overflow nipple. Bleeding the PS system...
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    Trusted TDI Mechanics - By State

    Left Lane Cars in New Jersey is no more, sadly.
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    How To: Aftermarket Clear Fuel Lines

    I still haven't installed that tygothane. It been six or more years now on the motorcycle shop polyurethane and I've had zero issues. I used braided nylon fuel before that. It's NOT biodiesel compatible. In a short time they were "sweating" biodiesel and shortly after that they polymerized...
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    Troubleshooting power lock air lines?

    Hey are you saying there's a connector at each boot between door and frame? That would provide a faster way to check each door for leaks. Was not relishing getting into every door card. On the B4V there's a T-junction at the bottom of the right storage door inside the wagon bed, and another...
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    Troubleshooting power lock air lines?

    Hey folks! Any tips on troubleshooting B4 power lock vacuum lines? My pump whines and whines and can't get all doors locked or unlocked. But I can't figure out how the line connectors work or where to find a good junction to try to isolate a leak. I don't want to force the connectors apart...
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    Help! Battery light on, alternator failure on cross country trip.

    330k is almost exactly my mileage, too. Kicking myself for returning the 120A as core now. Would have loved to rebuilt it instead!
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    Help! Battery light on, alternator failure on cross country trip.

    Hey folks, Thanks for the help. I opted for the 90A rebuilt Bosch. Swap was easy; I used a $12 ball joint spread fork to grab the tensioner arm, pull it back, and ziptied the fork down so the arm stayed out of my way. Pulled the 120A stock unit and examined it; the copper contacts on the hub...
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    Help! Battery light on, alternator failure on cross country trip.

    It looks like Autozone has the complete alternator assembly with regulator for $130 or so. They have the voltage regulator alone for $179. My mechanic, Mike from Left Lane Cars, suggests that on original alternators it's really easy to spin a particular stud when trying to bust the regulator...
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    Help! Battery light on, alternator failure on cross country trip.

    If I pull the alternator and take it to Autozone, can they determine whether the alternator or regulator failed?<br> <br>
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    Help! Battery light on, alternator failure on cross country trip.

    My alternator has the black cap, so it appears to have the separate voltage regulator as well. I can at least pull it and check the brush wear. How to determine if the failure is in the alternator vs the regulator? The regular is actually more expensive at Autozone.
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    Help! Battery light on, alternator failure on cross country trip.

    I thought they were built-in on this model. If I can swap it that would be awesome. I am not looking forward to arm-wrestling the tensioner.
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    Help! Battery light on, alternator failure on cross country trip.

    Need a little help from the forums this week. I've driving cross-country trailing a motorcycle and I've hit a bit of a snag. Battery light started flickering this morning at 65 mph+. At first it would stop flickering if I released the accelerator, but in an hour it was solid at 65 mph+, and by...
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    Trailering a motorcycle —*more or less wrong ways to do it.

    Scooper, trailer rental from Uhaul was about $600 bucks. Cheaper to buy a trailer in NJ and sell it in CA for maybe a $100 loss. I considered shipping the bike too, but $900-$1000 is also out of my budget. I also considered selling the Passat and buying a pickup or cargo van... but the...
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    Trailering a motorcycle —*more or less wrong ways to do it.

    AndyBees, thanks. I'm not worried about the pulling power but I'm a little concerned about handling on mountain highways. 1000 lbs of bike and trailer on the tail might get wiggly and I'm guessing the Passat weighs a bit less than the Vanagon. Wankel, interesting idea about pulling the forks...
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    Trailering a motorcycle —*more or less wrong ways to do it.

    Hey folks, I need to haul a 425 lb KLR650 motorcycle from Hoboken NJ to Oakland CA. I'm on a budget so I'd like to do this as cheap as possible (under $200 is great, maybe $500 max). I have a 1996 B4V TDI Passat Wagon and I already have a Class II 1-1/4" receiver hitch and wiring ready...
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    How To: Aftermarket Clear Fuel Lines

    I wouldn't worry about it too much. Almost three years later my motorcycle shop tubing is still going strong. No weeping, still pliant but not soft, appears to have no chance of collapse either. I still have the more expensive special tygothane blend polyurethane tubing under the seats as a...
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    MkV / MkVI Bluetooth FAQ (Updated 12/30/2010)

    BLUETOOTH RESET. Didn't see this on the FAQ, and didn't read all the comments either. I had a problem with the bluetooth menu failing to show up at all in the MFI. Found simple instructions for resetting the BT module: Slide the passenger seat all the way back Rip up the Styrofoam box under...
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    Intermittent clacking sound in engine, sometimes car shakes, any clues?

    It's been humid and very cold here in NJ. I've been out of San Jose for a couple of year. Unless the warranty transfers to a third owner I don't think it has any drivetrain warranty left, does it? That would be great if it did. I have an appointment with Mike's VW in South Orange NJ for next...
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