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FS/FT: TDI 02M 6-speed gear set trans code FMH

krousej

Well-known member
Joined
Mar 10, 2008
Location
NE Philly
TDI
2001 Golf TDI
GEAR-SET SOLD 17/MAY/2016.....THANKS jetson.
BELL-HOUSING CASE HALF AVAILABLE....$100+shipping.

I'm selling the innards to the gearbox I got in England. As the story goes, the outer case half got damaged coming across the pond. I tried to have it welded, but it distorted the metal around an outer bearing race. Basically the outer case half is no good. I could just go get one stateside, but I also learned that this newer style 02M with the rubber plug can't accept an AWD gear set. I already have an MK1 TT Haldex set-up awaiting TDI gears. If you can trade me straight up for that, I'm in. Other wise the gear set I will be selling for $950 plus shipping. I've already did the shifter fork upgrade; welded, drilled & tapped and red locktited where necessary. If you want pics of my fork upgrade, I can add later.


This is what happens when you try to weld Magnesium as if it were Aluminum. It pretty much pops off as soon as it cools.
DSC01233 by krousej, on Flickr
This is what it looks like when you take it to a professional, get him some Magnesium filler rod and have it welded by someone who knows what they're doing. Pre heating necessary. I kinda figured, but didn't want to upset my wife with yummy gear oil smells from the oven.
DSC01236 by krousej, on Flickr
I'm kinda bummed to be letting this go. Gears and everything on the inside looked amazing!!!!!!
DSC01014 by krousej, on Flickr
DSC01015 by krousej, on Flickr
DSC01021 by krousej, on Flickr
DSC01022 by krousej, on Flickr
DSC01020 by krousej, on Flickr
 
Last edited:

ticketed2much

Veteran Member
Joined
Mar 13, 2013
Location
Lehigh Valley
TDI
2010 JSW
What is the transmission code? So if I understand you correct, the gearset from a newer style 02M with the rubber plug will not fit into an Audi TTQ gearbox?

Thanks
 

krousej

Well-known member
Joined
Mar 10, 2008
Location
NE Philly
TDI
2001 Golf TDI
Trans code: FMH (see title)
As for the newer style gear box question, this is what I know. My Audi TT MK1 case has two distinguishing characteristics. One, the absence of the rubber plug. Two, it has a lower shift tower pivot point that looks like an oval plate with two bolts. I think there's a third bolt in the center that actually anchors the shift tower, but it's recessed. In contrast, the new styles cases don't have this access plate; the lower shift tower just slides in from the top and there's a bushing pressed into the case to receive it. Therefore, shift towers would be respective the the cases they came out of. The reason the innards won't swap between cases is the TT case uses a tapered roller bearing where the big rubber plug would go on the new style case, which accepts a circlip anchored bearing; totally different. I'm pretty sure there is a different bearing used on the bell housing side of the case too.

What I don't know is if the bearings that "don't fit" can be just be swapped out? Or is the ends of the shafts different? Subsequently, their adjacent gears different? Not sure how deep the rabbit hole goes; I just didn't want to find out. Sometimes you gotta swallow the non-red pill....ha ha.

What is the transmission code? So if I understand you correct, the gearset from a newer style 02M with the rubber plug will not fit into an Audi TTQ gearbox?

Thanks
 

krousej

Well-known member
Joined
Mar 10, 2008
Location
NE Philly
TDI
2001 Golf TDI
What about a case, or just an outer case half? Anybody know where I can get one?
 

jetson

Member
Joined
Oct 3, 2006
Location
ottawa
TDI
04 tdi 05 tdi golf
Trans

Got the gear set and all your mods looked great ....installed the setup with an lsd in my 1.8t case and she's good to go....tnx for your help!
 
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