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TDI Conversions Discussions on converting non TDIs into TDIS. More general items can be answered better in other sections. This is ideal for issues that don't have an overlap and are very special to swaping engines.

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Old November 14th, 2018, 17:38   #1
Join Date: Nov 2018
Location: Utah
TDI(s): 2004 Jetta
Default Beware first post... big project! TDI XJ

Hello. I hope this is the right place to post as I donít want to disturb the veterans LOLÖ

I am in need of some help with my swap project. I am working with a 2004 BEW. I am stripping it down and placing the motor into my 2000 Jeep XJ. I know this has been done before but it sounded like a fun project.

Currently what I have pulled from the donor.

Fully dressed motor (on engine stand now)
Pedal assembly and pigtail
Full engine harness
Partial (about 12Ē) of the chassis harness pigtail
Turbo actuator plug (was not part of the engine harness)
Glow plug relay and about 12Ē of wire (will have to splice it in)

Still need...

Main relay I was told... where is this?

Other stuff?

I am no wiring expert but will do my best and canít wait to gain some experience! I saw a post about an ALH but havenít seen a link to any BEW wiring for a Jeep etc etc
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Old November 22nd, 2018, 18:06   #2
Join Date: Oct 2017
Location: Saint Cloud, Florida

Welcome to the Forum. There are 2 main relays for the ecm one of them is the power supply relay number 109 and it is in position 12 on the thirteen position relay carrier above the main relay carrier and the other is the load reduction relay number 100 position 2 located on the main panel. Both the main relay panel and the thirteen position relay panel are located above your left foot when you are sitting in the car.
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Old November 25th, 2018, 14:42   #3
Veteran Member
Join Date: May 2012
Location: Asheville, NC
Fuel Economy: 38mix / 47@70-75

Look in my signature for the wiring tools you can make for the plugs. You'll need a set.
I didn't see that you pulled the cluster to match the ECU or TCU for the transmission.

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'02 1.8t Jetta Wagon Alh w/5spd swap, SB 21#SM DD, bew lift pump, 11mm IP, VNT17, Malone stage4 tune, Stealth pipe, BMW Cyclonic CCV filter, 2.5"cat back st. pipe,Vr6 brakes, 2" lift, Panzer, Bilstein HD, fill tube ectomy, soon to be Wuzetem p.520 PD_fuel_delivery TDI Search Plug release tool Howto terminal release tools VW/Audi
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