terrydtdi
Veteran Member
I search a good bit looking for a how to on spreaker replacement, and didn't find anything that worked for me so I thought I would do a little how-to on how I came up with my plan. I'm not a stereo expert, so if something messes up I'm not responsible. This worked really well for me. My speakers were all dry rotted so I needed to do something, and I didn't want to fab up anything to just put some speakers in.
First remove your door card, here is a good How-To it works pretty much for all of the doors.
http://forums.vwvortex.com/showthre...-panel-door-unlock-handle-and-sideview-mirror)
Note the Crutchfield speaker kit number I used is 0000550013
The kit sounds great, I'm not into heavy bass.
Then once the door panel is removed take a look at the speaker and how the speaker is connected to the speaker housing. Notice the 5 "spokes" holding the speaker to the housing. I used a hacksaw blade to cut the spokes flush with the housing.
Then once you have all of the spokes cut remove the speaker but notice the 2 leads connected to the speaker, you want to try to leave these intact we will use those later.
Now take 2 but end connectors and place one on each lead, notice the wires coming into the plug the first wire should be a brownish color, then a black wire, these are ground for the tweeter, and speaker, then the 3rd. wire should be red, and then the 4th wire should be white, these are positive.
Then connect about 6" of lead that has the speaker connectors on the other end. and tape or you could use shrink wrap to insulate the wiring.
My family got me replacement speakers from Crutchfeild and they fit into the speaker housing very well. I predrilled a small hole for the
2 1/2" sheet metal screw I used, and using 3 screws to secure the speaker. Like so. Note: Be careful and feel in the location where you're going to be locating your screws and make sure there isn't any wiring back there you could damage.
I still wanted to use the rubber gasket to seal the speaker to the grill. In order to connect the gasket to the speaker I used some fabric and used staples to connect the fabric to the plastic portion. Then just back one screw out at a time and run the screw through the fabric to hold the gasket inplace.
What I like about this is, there is no need to change any of the original wiring or plugs.
Then just replace your door panel in reverse and your good to go!
First remove your door card, here is a good How-To it works pretty much for all of the doors.
http://forums.vwvortex.com/showthre...-panel-door-unlock-handle-and-sideview-mirror)
Note the Crutchfield speaker kit number I used is 0000550013
The kit sounds great, I'm not into heavy bass.
Then once the door panel is removed take a look at the speaker and how the speaker is connected to the speaker housing. Notice the 5 "spokes" holding the speaker to the housing. I used a hacksaw blade to cut the spokes flush with the housing.
Then once you have all of the spokes cut remove the speaker but notice the 2 leads connected to the speaker, you want to try to leave these intact we will use those later.
Now take 2 but end connectors and place one on each lead, notice the wires coming into the plug the first wire should be a brownish color, then a black wire, these are ground for the tweeter, and speaker, then the 3rd. wire should be red, and then the 4th wire should be white, these are positive.
Then connect about 6" of lead that has the speaker connectors on the other end. and tape or you could use shrink wrap to insulate the wiring.
My family got me replacement speakers from Crutchfeild and they fit into the speaker housing very well. I predrilled a small hole for the
2 1/2" sheet metal screw I used, and using 3 screws to secure the speaker. Like so. Note: Be careful and feel in the location where you're going to be locating your screws and make sure there isn't any wiring back there you could damage.
I still wanted to use the rubber gasket to seal the speaker to the grill. In order to connect the gasket to the speaker I used some fabric and used staples to connect the fabric to the plastic portion. Then just back one screw out at a time and run the screw through the fabric to hold the gasket inplace.
What I like about this is, there is no need to change any of the original wiring or plugs.
Then just replace your door panel in reverse and your good to go!
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