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VW MKV-A5 Golf/Jettas Discussions area for A5/MkV Jetta/Golf (2005/2006 PD and 2009 CR).

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Old July 24th, 2010, 08:14   #1
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Join Date: Mar 2010
Location: Sooke,British-Columbia,Canada
Default How to install Flywheel Bolts, 5 Speed

Could any body explain the procedure for installing the flywheel bolts on my 2006 Jetta T.D.I. .The manual says to torque them down to 44 ft-pounds and then an additional 1/4 turn.Well thats where I am having trouble.If I was to go the complete 1/4, It seems like I would break the surated socket head bolts off.So I just torqued them to 70 ft-lbs. Where am I going wrong ? Thanks Mike
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Old July 24th, 2010, 11:28   #2
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Join Date: Jul 2007
Location: Marysville, Wa.

Just like it says. On TTY bolts I will torque them all with the torque wrench and then put a felt pen line on the head of each just before I do the additional turn. Helps me keep track so I don't do extra additional turns.

Almost forgot, TTY bolts are a one time use only.....................
2006 Jetta TDI
5 speed, Manufactured 06/06
DC stage 1 SMF Clutch
Draw-Tite hitch
Dash Tray
Blue tint aspherical mirrors
Euro Cupholder
Euro Light Switch
2nd grocery hook
VCDS Hacks: DRL Disabled-Seatbelt Chime Disabled-Key fob Power Windows
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Old July 24th, 2010, 23:53   #3
Join Date: Sep 2005
Location: Spicewood, Tx.
Fuel Economy: 49.3, 48, 21.2,19.99

Mike, you had to be real close to the 1/4 turn at 70 ft lbs...Like rattler said, mark them with a felt tip pen..

I usually will clean the snout's and start all the bolt, then hand tighten all of them then go to about 20 ft lbs, then click them off at 44ft lb, then 90 them..I will also criss-cross them all, back and forth..I am TOO anal..

2006.5 DE DSG, RC2, Sunroof, Rear airbags, 73K miles, 61MPG best.
2005.5 Jetta-5 SP, LSD, Spec S2, 110K, 48 mpg every tank. Best-49.3 mpg-LOCAL. ELF 506 0-30W/15K OCI/37PPM FE, Best=740 MPT, RSB Diesel custom 2.5DP/3" SS exhaust, Synthetic fuel, Koni lowering springs. One of the first Mark V Jettas to hit the street. Pkg 1, MFD, Autowipe, Auto-headlights, Auto-dim mirror, auto-climate. 248C=150HP RC2
2004 6L 89000 19MPG
2000 7.3 388 HP-818 FT lbs Propane
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