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Old March 23rd, 2010, 11:19   #1
oshaggy
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Join Date: Apr 2007
Location: Vancouver
TDI(s): 2000 VW Golf
Default P0380 - Glow plug replacement

Hi All,

I have a '01 Golf 1.9L TDI that threw a P0380 code two days ago. Upon diagnosing the glow plugs, I found the left most glowplug blown as the ohms resistance was infinte, where all of my other glow plugs ( including the coolant plugs ) measure between .5 to .7 ohms.

My question is about the replacement of the burnt glow plug. Some people are telling me to replace all 4 engine glow plugs, others tell me that replacing just the one glow plug is alright, so long as I have the same brand.

I find the dealer here in Maple Ridge, BC wants $46.82/each, and Lordco wants $32.59 for Bosch, and $31.00 for Autolite brands. Another shop only sells BRU for approx $20/ea. Is there a recommended brand?

Is there a rule of thumb to replacing burnt out glow plugs that I should be following here?

Thanks for your assistance, and the code from the VAG-COM is pasted below.

Chassis Type: 1J - VW G/J/B Mk4
Scan: 01,02,03,08,16,15,17,19,22,35,46,56

-------------------------------------------------------------------------------
Address 01: Engine
Controller: 038 906 012 CP
Component: 1,9l R4 EDC G500SG 2839
Coding: 00002
Shop #: WSC 00000
1 Fault Found:
16764 - Glow Plug/Heater (Q6) Circuit Malfunction
P0380 - 35-10 - - - Intermittent
Readiness: N/A

-------------------------------------------------------------------------------
Address 03: ABS Brakes
Controller: 1J0 907 379 P
Component: ABS 20 IE CAN 0001
Coding: 03504
Shop #: WSC 00000
No fault code found.
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Old March 23rd, 2010, 11:47   #2
BobnOH
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Join Date: May 2004
Location: central Ohio
Fuel Economy: 50/45/35
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there's no rule of thumb. if you replace it with proper plug, you'll be fine. IDParts has Bosch for $19+ship. other good vendors recommended on this site. personally, I would replace all 4 if they're more than 4 or 5 years old. soak the old ones with penetrant before removing, use a light coating of anti-seize on install
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Old March 25th, 2010, 04:48   #3
vwpei
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Join Date: May 2008
Location: Prince Edward Island Canada
TDI(s): 2001 Jetta
Default Glow Plug Replacement

Hi
I cheaped out last year and only replaced one plug. If I remember correctly I was given two options for plugs. I went with an aftermarket plug, and my MIL was off for maybe a week, before it threw another P0380 code again. The time before that I replaced a plug I bought from VW dealer, and the difference in resistance was throwing the code. Sometimes cheaping out seems like a good idea, but it usually bites you in the end. So I don't think you necessarly have to replace all 4 plugs at once, but remember what type of plug you bought, and stay with that brand.
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Old March 25th, 2010, 05:15   #4
Quanger
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Join Date: Nov 2008
Location: Toronto/Ottawa
TDI(s): Mk4 ALH TDi
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I would just go ahead and replace all 4. They're not that expensive if you buy from the right source.
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Old March 25th, 2010, 12:13   #5
VW Petrolero
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Join Date: Aug 2002
Location: Vancouver.BC
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Replace all 4 use the Beru brand they are good quality parts.
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VW Petrolero
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Old March 25th, 2010, 12:43   #6
ymz
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Join Date: May 2003
Location: Between Toronto & Montreal
Fuel Economy: 5.3 l/100 km (at 115 km/h)
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Bosch or Beru will do... I believe that one of them licenses the design from the other. http://www3.ns.sympatico.ca/roseland/VWPartsA4.htm
http://www.precisiontuning.ca/catalo....php?cPath=187

Yuri

Last edited by ymz; March 25th, 2010 at 12:45.
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