| TDI Power Enhancements Discussions about increasing the power of your TDI engine. i.e. chips, injectors, powerboxes, clutches, etc. Handling, suspensions, wheels, type discussion should be put into the "Upgrades (non TDI Engine related)" forum. Non TDI vehicle related postings will be moved or removed. Please note the Performance Disclaimer. |
April 8th, 2009, 12:57
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#16
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Veteran Member
Join Date: May 2005
Location: Port Jervis, New York, USA
Fuel Economy: low 38, high 61, avg 48
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Quote:
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Originally Posted by Got Bearings?
Oh yes it does fit. It's tight but I have made it work.
The rest of sucks ass.... and I don't blame you for waiting another day. Being tired and frustrated is not a good thing when wrenching on cars.
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No it absolutely did NOT fit. I'll take a picture of it tomorrow evening and post it. the stock elbow fits loosely INSIDE the racepipe.. no way, no how is that going outside.. It would have to stretch over 1/2" in diameter to fit. We tried.. The 2" racepipe works, a 2.25" pipe would work with some heat and PB blaster, maybe.. 2"I.D. rubber ain't gonna stretch to 2.5" I.D. without ripping.
The turbo outlet went on fine.. that little hose stretches just enough..
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Trusted northeast TDI guru (They tell me I can fix these things)
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April 8th, 2009, 14:06
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#17
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Veteran Member
Join Date: May 2007
Location: SoCal
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I went out to the car and took a pic. It's an Allard piece and my rough eyeball measurement using a ruler is 2.25" - 2" seems too small and 2.5" seems too big. I didn't have a pair of channel locks to remove the hose and check the actual diameter but if it's different than 2.25", I'll post it up.
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The Commuter Car: 01 Golf GLS TDI
RC5, 17/22, PP502, 11mm IP, , PD150 Intake, FMIC, OMI, R32 Airbox & MAF, R32 Euro DSG Intake System, PD lift pump
3" DP & exhaust, .658 5th gear, DC Stage 3+ clutch, 17" Ariettas, TT short shifter, FSD's, R32 front bumper
The Fast Car:
95 Impala SS
Stroked & Bored 383, 6 speed converison , Way too many other mods
391 RWHP , 440 RWTQ
12.60's @ 108 - 4500 lbs
Looking for Battery Cables, better & cheaper than OEM? Click here for more info
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April 8th, 2009, 14:30
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#18
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Veteran Member
Join Date: May 2005
Location: Port Jervis, New York, USA
Fuel Economy: low 38, high 61, avg 48
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Ya that's the 2.25", possibly even 2" I.D. either way that looks like it would stretch on without too much grief. the 2.5 is quite a bit bigger, the stock spring clamp wouldn't even fit on the bare race pipe, haha
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Trusted northeast TDI guru (They tell me I can fix these things)
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April 8th, 2009, 15:30
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#19
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Veteran Member
Join Date: Aug 2007
Location: Neversink, NY
Fuel Economy: worst/average/best: 37/44.5/52
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Koni Sport Springs arrived today....
Upgraded inter cooler piping shipped... they'll be in on Friday.
__________________
2004 Jetta GL TDI Tiptronic 211k miles|VNT17|RC2|Cat/Mufflerectomy FOR SALE.... LOOK!!
2002 Jetta GLS Wagon 5spd 124k miles
1999 Jeep Wrangler 5spd 220k miles|Fisher Plow
2006 Jeep Liberty 80k miles
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April 8th, 2009, 15:50
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#20
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Veteran Member
Join Date: May 2005
Location: Port Jervis, New York, USA
Fuel Economy: low 38, high 61, avg 48
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Quote:
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Originally Posted by Joe TDI
Koni Sport Springs arrived today....
Upgraded inter cooler piping shipped... they'll be in on Friday.
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Bring em... if the fuel system gives us any crap we'll just do the springs instead  , that is unless the pump swap goes quickly, then we'll do both..
__________________
Trusted northeast TDI guru (They tell me I can fix these things)
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April 8th, 2009, 18:40
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#21
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Mod'aholic
Join Date: May 2005
Location: Paterson,NJ,USA
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Very nice!!! After you get tuned you going to find your self driving for no reason, this is a grate project!!!
Way to go Joe!!
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2011 BMW X5 35d
2005 MB E320 CDI- Rocketchip Stage 1
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April 8th, 2009, 18:45
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#22
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Newbie
Join Date: Dec 2008
Location: Middletown,NY
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very interested in seeing this car in person. do you guys hit any of the weekend shows in the area on Friday or Saturdays? sorry for the thread jack
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April 8th, 2009, 20:43
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#23
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Veteran Member
Join Date: May 2005
Location: Port Jervis, New York, USA
Fuel Economy: low 38, high 61, avg 48
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I used to go to the playtogs plaza and the caldor plaza all the time in the summer with the camaro.. Never went out with the tdi.. The camaro does MUCH better burnouts, haha
__________________
Trusted northeast TDI guru (They tell me I can fix these things)
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April 8th, 2009, 23:03
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#24
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Torque Addict
Join Date: Apr 2005
Location: San Diego
Fuel Economy: low: 35 high: 56 avg: 42.0
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Yeah, your right. THere's NO WAY to get that question mark upper hose onto a 2.5" race pipe. Mine is stretched tightly over a 2.25". I had to use a different OEM clamp because the stock one won't even fit over the hose while it's on the 2.25" so the 2.5" is way out of the question LOL. Not a chance. The 17/22 compressor outlet hose is a walk in the park compared to a 2.5" race pipe with the stock rubber hose!
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April 9th, 2009, 02:26
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#25
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Veteran Member
Join Date: Aug 2007
Location: Neversink, NY
Fuel Economy: worst/average/best: 37/44.5/52
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Quote:
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Originally Posted by Dzl dubber
very interested in seeing this car in person. do you guys hit any of the weekend shows in the area on Friday or Saturdays? sorry for the thread jack 
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Couldn't imagine there would be too many TDI's at something like that... Mostly Hondas & Acuras & street bikes from what I hear.... I'd be down for checking it out though....
__________________
2004 Jetta GL TDI Tiptronic 211k miles|VNT17|RC2|Cat/Mufflerectomy FOR SALE.... LOOK!!
2002 Jetta GLS Wagon 5spd 124k miles
1999 Jeep Wrangler 5spd 220k miles|Fisher Plow
2006 Jeep Liberty 80k miles
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April 9th, 2009, 02:29
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#26
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Veteran Member
Join Date: Aug 2007
Location: Neversink, NY
Fuel Economy: worst/average/best: 37/44.5/52
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Quote:
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Originally Posted by Farfromovin
Yeah, your right. THere's NO WAY to get that question mark upper hose onto a 2.5" race pipe.
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Would this work?
http://www.siliconeintakes.com/produ...771ec4fa640a80
This would go from the 2" upper intercooler pipe onto the 2.5" race pipe...
I'm hoping it can be made to work....
I still can't see using a race pipe smaller than 2.5" on that PD150 IM.
__________________
2004 Jetta GL TDI Tiptronic 211k miles|VNT17|RC2|Cat/Mufflerectomy FOR SALE.... LOOK!!
2002 Jetta GLS Wagon 5spd 124k miles
1999 Jeep Wrangler 5spd 220k miles|Fisher Plow
2006 Jeep Liberty 80k miles
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April 9th, 2009, 02:45
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#27
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Veteran Member
Join Date: May 2007
Location: Bakersfield, CA
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Joe, I hate you.  Kidding. I wish I could have all these things for my car... hehe
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Kevin : Engineering Student/Photographer

Surgeries: Vent, Muffler, and Screenectomies
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Evolution Skid Plate............................................. .Bosio PP764
TT Short Shifter........................................... .........TT Front Brakes (312x25mm)
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April 9th, 2009, 05:41
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#28
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Veteran Member
Join Date: May 2005
Location: Port Jervis, New York, USA
Fuel Economy: low 38, high 61, avg 48
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Quote:
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Originally Posted by Joe TDI
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Ya dude.. that elbow will work fine.. we might need to order something else from them as well depending on how the intercooler fight turns out..
__________________
Trusted northeast TDI guru (They tell me I can fix these things)
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April 9th, 2009, 06:36
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#29
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Veteran Member
Join Date: Mar 2007
Location: Walden, NY 12586
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Great progress despite the snags!
I'll be at the shop tomorrow afternoon to drop off my car. My intercooler pipes will arrive tomorrow, although my UPS guy stops at my house last. You will have my PD150 intake manifold and my street toys (2.25") race pipe to play around with all of next week.
*sorry to hyjack your thread, Joe*
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'02 Golf TDI 4-dr, '01 S4 Avant, '99 Golf TDI 2-dr
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April 10th, 2009, 02:31
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#30
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Veteran Member
Join Date: Aug 2007
Location: Neversink, NY
Fuel Economy: worst/average/best: 37/44.5/52
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11mm pump & PP502's installed last night!!
Damn, now that's a power upgrade! Holy crap it smokes like a Kenworth...
The pump & nozzles went right in, very smooth... no snags last night....
It started up nice & ran smooth.... with a slight shudder (IQ was at ZERO lol)
Adjusted the IQ an it was perfect....
I guess this coming up Tuesday, We'll mess around with the 3 Bar MAP, intercooler, piping, and PD150 Intake manifold....
After that, I have a new Boost/EGT combo gauge, Koni Sport springs, and the PD Lift pump....
__________________
2004 Jetta GL TDI Tiptronic 211k miles|VNT17|RC2|Cat/Mufflerectomy FOR SALE.... LOOK!!
2002 Jetta GLS Wagon 5spd 124k miles
1999 Jeep Wrangler 5spd 220k miles|Fisher Plow
2006 Jeep Liberty 80k miles
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