| Upgrades (non TDI Engine related) The place of handling, lighting and other upgrades that do not relate to the performance or economy of the TDI engine. In other words upgrades to your TDI that don't fit into TDI Fuel Economy & TDI Engine Enhancements.Please note the Performance Disclaimer |
January 28th, 2009, 14:41
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#3826
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Veteran Member
Join Date: Feb 2004
Location: St-Hilaire, Qc, Canada
Fuel Economy: 4.2/6.5/9.0 L/100km
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Here's the pictures of VW coolant heater installed.
Calix coolant heater kit - old design
New design
In a Golf 2000 without A/C - easy access
In a Beetle 99 with A/C
__________________
80 Rabbit(80-94)
89 Jetta Flair 1.6TD(89-03)
03 Bora Votex TDI GLS(03-??)
96 Golf GL 1.9TD(04-08) RIP Hail Storm
99 NB TDI(06-??)
00 Golf TDI(08-??)
06 NB TDI(08-??)
Volks for life!!!
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January 28th, 2009, 15:40
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#3827
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Veteran Member
Join Date: Feb 2006
Location: USA
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Quote:
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Originally Posted by kgirlbug2k
Got a phone call from my husband that his 2.0 is starting and dying in Williamsburg, VA and 'sounds like it is full of water'..........
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K'. We all are on the bench as to how that trip actually transpired seeing you were three hours out and three hours on return.
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January 28th, 2009, 16:41
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#3828
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Veteran Member
Join Date: Jun 2007
Location: Boise Idaho
Fuel Economy: First winter, low 40's, regular mid-upper 40's, Highway 54MPG STOCK
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TDIkook I love the sound dampening. I really want to do this now to my A3. There is a night and day difference between what VW did OE between A3 and A4 so I would love to even get a little bit of quietness on the road. Not motor noise, but the air rushing underneath etc. Also wondering if there is a better way to seal the doors if anyone has ideas for that.
I've seen the past few pages about people not using their hand brake whilst parking...ive been trying that the past few days trying to save the life of moving parts if possible. I've been just keeping it in R, any other gears you guys use on here when you leave it parked?
__________________
-2002 Jetta GLS TDI 150k Miles
-Y2K NB GLS TDI 125k Miles -DEAD
-1998 "GLX" MK3 TDI 225k Miles-SOLD
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January 28th, 2009, 17:11
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#3829
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Veteran Member
Join Date: Jun 2003
Location: Mobile, Al
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Bora, when I did my A3 it was awesome. you are right, night and day difference between the two models. just do it. love that sound...
__________________
'06 Golf RC4+, Cat fuel filter, Passat Oil cooler, VNT 17/22, PD 150 intake, PD 150 injectors, 02M
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January 28th, 2009, 18:24
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#3830
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Veteran Member
Join Date: Jun 2007
Location: Boise Idaho
Fuel Economy: First winter, low 40's, regular mid-upper 40's, Highway 54MPG STOCK
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K i think that will be a this summer project for sure. i will have to go back and re-read all the details you gave on it, but I think it would definately be worth the investment. Again, Mini-Mercedes. Gotta compete with the girlfriend's 78 MB TD....granted at that age, and that motor you could hear it from a mile away though!
__________________
-2002 Jetta GLS TDI 150k Miles
-Y2K NB GLS TDI 125k Miles -DEAD
-1998 "GLX" MK3 TDI 225k Miles-SOLD
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January 28th, 2009, 22:00
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#3831
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Veteran Member
Join Date: Sep 2002
Location: cumberland md
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Husband called at 10 pm, he remembered he has to stay in Williamsburg Va tomorrow to meet with his advisor (working on his PhD)...so unless Felix decides to start tomorrow, I'll be driving down after work so we can go to Punxsutawney for our anniversary this weekend. (Yes, we got married on Groundhog Day, in front of a 30 foot fake stump...)
Oh and Williamsburg Va, is five hours one way for me...I lucked out tonight that I got to leave work at 1130 pm, and I don't think they will keep me until 1:30 am tomorrow.
Ollie had Felix towed to the dealer...but I am wondering, would anyone like to be the 'emergency mechanic' near Williamsburg Va for this car? Felix is ten, and is an electrical nightmare that leaves him stranded pretty often.
__________________
"Monty" 1998 Silver Arrow NB TDI 179K, (Stock manual)
"Rodney" 2000 Uni Black NB 2.0, 200K 5/18/2009 (01M)
"Electra" 2001 Silver Arrow NB, TDI 170K (got the swap) Died 10/24/09
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January 28th, 2009, 22:45
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#3832
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Veteran Member
Join Date: Sep 2005
Location: Pagosa Springs, Colorado(YEAH!)
Fuel Economy: 47 @ 65 & getting better...
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Delvi: Yes, you can upgrade this turbo but to what 4 MPG?
Stay away from a bigger turbo and injectors, just get a programer and a different final gearing(I like the 13SPD, more accurate in RPM's at higher speeds !).
I believe NICK @ STREET TOYS was programing big trucks.
CATS are known for having lots of power but no mileage(MPG)  and another 50 HP will eat up .3 gallons more...
My series 60 made me ~ 7.8 MPG loaded(flatbed), with 16.750 lbs empty/ ~76.500 loaded
Last edited by bikeprof; February 7th, 2009 at 22:30.
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January 28th, 2009, 23:11
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#3833
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Join Date: May 2001
Location: Portland Oregon
Fuel Economy: whats that?
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Tell me more about this heater!
Quote:
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Originally Posted by TDI_Votex
Here's the pictures of VW coolant heater installed.
New design
In a Golf 2000 without A/C - easy access
In a Beetle 99 with A/C

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__________________
Pacific Northwest TRUSTED TDIClub mechanic
Email me, justgrow@gmail.com
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January 29th, 2009, 03:44
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#3834
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Mod'aholic
Join Date: May 2005
Location: Paterson,NJ,USA
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Quote:
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Originally Posted by bikeprof
Delvi: Yes, you can upgrade this turbo but to what 4 PG?
Stay away from a bigger turbo and injectors, just get a programer and a different final gearing(I like the 13SPD, more accurate in RPM's at higher speeds !).
I believe NICK @ STREET TOYS was programing big trucks.
CATS are known for having lots of power but no mileage(MPG)  and another 50 HP will eat up .3 gallons more...
My series 60 made me ~ 7.8 MPG loaded(flatbed), with 16.750 lbs empty/ ~76.500 loaded
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I love the detroit S 60 but they are hard to find on the T600 and often when they do have it the had super 10 transmissions.
I was told to stay away from the twin turbo version they have some issues.
As far as the program is open all the way to 500hp and that plus the 3.55 rears realy make the speedometer not large enough for this combo
__________________
2011 BMW X5 35d
2005 MB E320 CDI- Rocketchip Stage 1
Last edited by delvi__acevedo; January 29th, 2009 at 07:18.
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January 29th, 2009, 06:53
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#3835
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Veteran Member
Join Date: Aug 2004
Location: West Chester, PA
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Quote:
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Originally Posted by TDikook
finished my sound deadener install. Whew what a job. http://forums.tdiclub.com/showthread.php?t=237655
definately worth it. I also went into some detail about some of the trim pieces as I couldn't find any help when I searched for it. I still broke a bunch of clips though. hope it helps the next sucker that does this kinda job.
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I started to quite coat my doors, got the passenger side done last night with 2 coats. With it being 30* outside, i had to pull out the 2 - 500 watt construction lights to dry it quicker.
I tried to get the backseat (bench) out and what a PITA. I think its going to have to be a 'complete' removal of everything on the interior this spring/summer when i can ride my bike to work and not have to worry about putting the car back together. The bench alone wasted about 45 mins of trying to get it out with no avail. The way the seatbelt clip (think of the clicky part) is through a hole in the seat which is cut most perfectly for the size of the seatbelt clips... So i gave up, and focused on the doors. this weekend after i cange the oil in my GFs car i will do the driver side.
__________________
2012 Passat TDI SE w/ Sunroof - Platinum Grey
R.I.P
~ 2006.5 Special Edition Jetta TDI ~ DSG ~ Graphite Blue ~ 65k miles
~ 2004 Jetta TDI GLS~ Platinum Grey ~ 110k miles
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January 29th, 2009, 10:31
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#3836
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Veteran Member
Join Date: Feb 2004
Location: St-Hilaire, Qc, Canada
Fuel Economy: 4.2/6.5/9.0 L/100km
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Quote:
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Originally Posted by oldpoopie
Tell me more about this heater!
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This is the one VW dealers have in stock up here in cold Canada. Same principle as the Frostheater/Zerostart, but less power (550 Watts). It still does a good work. After 3 hours of operation, the coolant needle is up to the first mark, and you can feel heat ,even at -30C. Is is also installed in one of the oil cooler hose, but in the other one than the Zerostart.
More expensive also ($160 Can), but way smaller. This is the main reason I chose this one, as I had to fit it under the hood of a NB with A/C.
The kit include a 90 degre small hose and clip that goes between the oil cooler and the heater to get everything in place without any rubbing. The black base where the connector is can swivel depending to where you want to get the power cable.
__________________
80 Rabbit(80-94)
89 Jetta Flair 1.6TD(89-03)
03 Bora Votex TDI GLS(03-??)
96 Golf GL 1.9TD(04-08) RIP Hail Storm
99 NB TDI(06-??)
00 Golf TDI(08-??)
06 NB TDI(08-??)
Volks for life!!!
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January 29th, 2009, 14:43
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#3837
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Join Date: Aug 2004
Location: South of Boston
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The Golf Came Home Today
As you may recall, this is what my track day Golf looked like after my mishap in Ontario last June.

And it came home today, looking like this.

Everyone at Madison Park High School in Boston did a great job. They ended up repairing the right side frame rail, replacing the inner and outer fender, hood, grille, bumper brace and cover, airbox, windshield, etc. They painted most of the car, probably the right side and the hatch were the only parts not painted. The match looks perfect. There was no rust around the windshield, surprisingly.
Now for the fun stuff--engine mods, suspension, interior, and so on. We'll be ready for Spring.
__________________
2002 Jetta wagon, 278K, RC6 and other stuff; 1993 Mercedes-Benz 300D 2.5, 190K; 1997 Passat, 253K; 2012 Golf, 15K; 1990 Miata, 66K. Principal, http://www.idparts.com
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January 29th, 2009, 14:55
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#3838
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Veteran Member
Join Date: Jun 2003
Location: Mobile, Al
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Whooo Hooo Ibw!!!
__________________
'06 Golf RC4+, Cat fuel filter, Passat Oil cooler, VNT 17/22, PD 150 intake, PD 150 injectors, 02M
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January 29th, 2009, 16:31
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#3839
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Veteran Member
Join Date: Jan 2009
Location: Evansville, IN
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Installed yellow high beam bulbs....
If I had $3K I would have a lot more to post...
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January 29th, 2009, 16:35
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#3840
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Veteran Member
Join Date: Feb 2004
Location: St-Hilaire, Qc, Canada
Fuel Economy: 4.2/6.5/9.0 L/100km
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Today,I received this. Rear fog lens. It is going on the NB06 as soon as the weather gets warmer.
__________________
80 Rabbit(80-94)
89 Jetta Flair 1.6TD(89-03)
03 Bora Votex TDI GLS(03-??)
96 Golf GL 1.9TD(04-08) RIP Hail Storm
99 NB TDI(06-??)
00 Golf TDI(08-??)
06 NB TDI(08-??)
Volks for life!!!
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