leaking a/c port

klee

Active member
Joined
Aug 27, 2015
Location
Santa Clarita, CA
TDI
1999 MK4 Jetta TDI
Hi,

I was not happy with the service I was getting on my a/c since it required re-fill every few months. So I decided to do it myself. Checked around for leaks and couldn't find one. Bought a vacuum manifold with hoses then found out the a/c ports have ID (inside) threads. When checking the ports, I found the leak... it was coming from the port near the firewall.

Does anyone know how I can replace this?
Can I just replace the fitting?
Where I can get parts?
What is the thread size for the these ports/fittings?
And where can I get an adaptor/nozzle for my vacuum manifold hoses so it can attach to these ID threads when I go to refill refrigerant?

Lastly, I'm a machinist. So what do you think if I were to make a fitting that would screw onto the existing leaking port and hold a new port?

I would appreciate any help.

Thanks
 

mjydrafter

Veteran Member
Joined
Jul 12, 2015
Location
dsm, ia
TDI
2004 Jetta Wagon
I think that inside of the port is a valve (similar to a tire valve core), it's under the rubber that you see in the port when you take the caps off.

I don't know if you can just tighten it or if replacement is needed. I would probably lean towards replacing it.

I like the idea of a port on a port, but I think you would be complicating things needlessly.
 

rpm-inc

Veteran Member
Joined
Aug 11, 2017
Location
illinois
TDI
2000 beetle, 2015 golf s
Is the sensor still on the port? Mine was leaking through the sensor.
 

KLXD

Top Post Dawg
Joined
Aug 22, 2009
Location
Lompoc, CA
TDI
'98, '2 Jettas
The fitting should unscrew from the line.

Should be available from Autozone or others. Amazon probably has them too.

The gauge set usually comes with the quick disconnects to connect to the fittings on the car. No threads involved. Yours disn't?

Did you buy a vacuum pump to evacuate the system before filling it?
 

U4ick

Veteran Member
Joined
Nov 16, 2014
Location
texas
TDI
2003 jetta tdi
Sounds like you have a leaking Schrader valve....... not an uncommon problem. The valves are cheap and can be bought at any A/C supply house and are changed just like changing the valve stem on a tire.

You have two choices, either release the contents of the system ( hopefully using a recovery system ) replacing the valve, and then recharging it.

Or taking it to an A/C tech who will have a special tool that will allow him to change out the valve without drawing down the system.

If you wanted to buy that tool they are about $50.00.....your call.
 

wonneber

Top Post Dawg
Joined
Oct 12, 2011
Location
Monroe, NY, USA
TDI
2014 Jetta Sportwagon,2003 Jetta 261K Sold but not forgotten
Or taking it to an A/C tech who will have a special tool that will allow him to change out the valve without drawing down the system.

If you wanted to buy that tool they are about $50.00.....your call.
What's this tool called?
I never heard of changing a schrader valve w/o discharging the system.
 

Genesis

Top Post Dawg
Joined
Feb 26, 2003
Location
Sevier County TN
TDI
'03 Jetta Wagon
It's a funky tool that is O-ring sealed so you can unscrew the valve stem with the top and bottom sections together (thus sealed), withdraw the now-unscrewed core to the upper section and then seal the lower section so when you open the top to replace the valve only a tiny bit of gas is lost. You then put the new valve in the upper section, mate them and reverse the procedure.

I own a somewhat-similar tool that is used by dive gear techs to adjust the second-stage regulator valve with the unit under pressure which is a LOT easier than repeatedly adjusting, putting the hose on, testing, depressurizing, etc.
 

mjydrafter

Veteran Member
Joined
Jul 12, 2015
Location
dsm, ia
TDI
2004 Jetta Wagon
I think that little black ball is just rubber and you can remove it to expose the schrader valve. I have never removed one, but the fact that the gauges hook up to them and somehow depress the schraders, leads me to believe they can be removed. They obviously don't seal anything.
 

KLXD

Top Post Dawg
Joined
Aug 22, 2009
Location
Lompoc, CA
TDI
'98, '2 Jettas
I don't fink so. Not sure but it seems to me I took it out of my leaker and the ball was the valve. Not really a ball but a hemisphere.

I think it was a poor design which splains why my '16 has a Shrader valve.
 

joep1234

Veteran Member
Joined
Jan 2, 2014
Location
NC
TDI
former '04 Beetle TDI, now 2x '15 Audi Q5 TDI's, 2007 Dodge Ram 4x4 6.7
It is a rubber ball valve. My son had to change his because it kept leaking. $5 is a cheap fix. PS: Grew up on Vandenburg AFB in the late 60' and early 70's.
 

KLXD

Top Post Dawg
Joined
Aug 22, 2009
Location
Lompoc, CA
TDI
'98, '2 Jettas
Cool, lots more launching going on back then. I worked at SLC-2 and -4 and even a little at -3 from early '07 through '16.
 
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joep1234

Veteran Member
Joined
Jan 2, 2014
Location
NC
TDI
former '04 Beetle TDI, now 2x '15 Audi Q5 TDI's, 2007 Dodge Ram 4x4 6.7
It was either a missile going up or an earthquake. Scary to look back at what could have happened during that time.
 

VE1.9

Veteran Member
Joined
Dec 29, 2012
Location
Chicago
TDI
2002 Jetta GLX 5spd
Our cars don't have the regular A/C valves with a removable core. They have fitting valves. The whole piece has to be unscrewed from the line. I had to rebuild the entire A/C system on my Jetta last summer (had a case of black death) and I went ahead and replaced both service valves just to be sure there won't be any leaks in the near future. I used the Santech valves as someone else linked to in this thread. The OEM valves are about $40 each.

Make sure you replace the receiver drier as well. Only install it just before evacuating the system, then be prepared to recharge it. It's very tedious to do A/C work, so be very careful in your proceedings if you decide to do it yourself.
 
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