Injection Pump Leaked Then Stopped

terrydtdi

Veteran Member
Joined
May 16, 2006
Location
Charleston S.C.
TDI
2000 MK4 TDI Jetta 5spd
About a week ago ,after driving 20-30 miles the IP leaked between the pump head ,and IP body ,from the bottom.

Tonight I decided to fire it back up (it's been a few days since the leak) ,idled for a while ,then drove around for 30 minutes , came back and NO LEAK :confused:

I guess the O-ring sealed back up , temporarly I'm sure .
 
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PDJetta

Top Post Dawg
Joined
Nov 6, 2003
Location
Northern Virginia
TDI
'04 Jetta GLS TDI Pumpe Duce Platinum Grey w/ Leather
There is a write-up on this list, with pictures, on how to replace that o-ring. Its a very tricky operation, but someone figured out how to do it without all of the high-pressure pump innards falling out when you do it.

--Nate
 

Naimanator

Veteran Member
Joined
May 14, 2007
Location
Davis, CA
TDI
Silver 2002 Golf GLS TDI
Dieselgeek.com sells a viton head o-ring replacement kit. It also comes with all of the instructions you need to do the job.
 

TonyJetta

Top Post Dawg
Joined
Sep 15, 2005
Location
Tucson, Az
TDI
'15 Jetta TDI SE / '06 Jetta TDI DSG Pkg0 / '96 Passat TDI
Here's the how-to for the IP reseal (Top, Middle, and pump head).

If you are doing anything other than the pump head and top seal, you WILL need VCDS (was vag-com).

Tony
 

Suharianu

Well-known member
Joined
Jan 31, 2007
Location
Israel
TDI
00 GOLF tdi AHF auto ,07 Skoda BXE PD DSG
dont worry the leak will come back-same happened to my son golf 200k km's
started with lower leak then upper iq leak , head leaked also
i tried to avoid the head o ring - for a while it stopped leaking
but after a few days started to leak again so I took the pump out
put it head up in a vice and did the head o rings (there is
a smaller one around the center bolt)
 
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